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Air Covering Machine for Mixing Yarn/Intermingle Yarn

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Yarn Mixing & Intermingling: Designed to blend multiple yarn types into a single intermingled yarn, enhancing texture uniformity and versatility in textile production.
  • Automation & Precision: Equipped with an advanced control unit for automated processing, ensuring consistent output and minimizing manual intervention.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a durable corrosion-resistant metal body, you can ensure long-term reliability in high-stress industrial environments. This robust design outperforms conventional models prone to wear, maintaining structural integrity even under continuous operation.

  • 2. Automated Touchscreen Control System

  • With an intuitive touchscreen interface, you can program multi-step yarn-mixing processes and presets for different fiber types, reducing manual adjustments. This automation streamlines workflows compared to manually operated competitors.

  • 3. High-Volume Yarn Processing Capacity

  • With a linear spindle arrangement and high-speed motor, you can achieve rapid intermingling of multiple yarns, handling up to [X] kg/hour. This outperforms single-spindle models limited to lower throughput.

  • 4. Versatile Material Adaptability

  • With compatibility for diverse yarn and thread types (e.g., synthetic, natural fibers), you can seamlessly switch between textile applications like apparel, home textiles, or industrial fabrics. Its modular design allows customization for specific production needs.

  • 5. Industrial Safety and Compliance

  • With safety-certified construction (e.g., ISO-compliant guards and thermal protections), you can prioritize operator safety in commercial settings. This meets stricter regulatory standards compared to basic models lacking such features.

Product details

Air Covering Machine for Mixing Yarn/Intermingle Yarn

The Air Covering Machine for Mixing Yarn/Intermingle Yarn is a high-performance textile machinery designed to efficiently blend and process yarns and threads. Built with robust metal construction and automated controls, it supports customizable production workflows for diverse textile applications.

Technical specifications

FeatureSpecificationApplication Scenario
Machine TypeAir Covering MachineMixing and intermingling synthetic/natural yarns
Material CapabilitiesYarn, Thread (various thicknesses)High-volume production of blended fabrics
Automation LevelCentralized control unitStreamlined operation in textile mills
Safety FeaturesEnclosed rotating mechanisms + guardsOperator protection in industrial settings
DurabilityCorrosion-resistant metal frameLong-term use in harsh manufacturing environments

Customization guide

Adjustable parameters include spindle spacing, air pressure settings, and thread tension controls to accommodate specialized yarn blends or production speeds. For example, fine-tuning the air flow rate can optimize mixing precision for delicate materials.

Get inspired

Enhance your textile production with this versatile machine. Whether creating lightweight summer fabrics or durable industrial textiles, its adaptable design ensures consistent quality and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed50 m/min+20% (60 m/min)+40% (70 m/min)*
Automation FeaturesManual overrideSemi-automated controlsFully automated + IoT monitoring
Material Capacity5 spindles8 spindles12 spindles + dual feed system
Warranty1 year2 years3 years + on-site support

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s dual feed system allows simultaneous processing of two yarn types, doubling output versatility.
    • The Advanced Model’s semi-automated controls reduce operator error by 30% compared to manual systems.
    • All versions feature corrosion-resistant frames, extending lifespan by 50% in humid environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale producers prioritizing cost efficiency (e.g., craft workshops).
    • Advanced Model: Best for mid-sized factories requiring scalability (e.g., garment manufacturers needing 60 m/min speeds).
    • Pro Model: Suited for industrial clients demanding high-volume, precision blending (e.g., technical textiles for automotive or medical industries).

With the Pro Model’s 70 m/min speed, you can produce 40% more fabric per hour than traditional systems. Its IoT monitoring ensures real-time adjustments for consistent quality.

Frequently asked questions

  • Which air covering machine model suits small textile workshops for intermingle yarn production?

  • How to clean the spindles of an air covering machine for mixing yarn?

  • What yarn types can the air covering machine process effectively?

  • Can the air covering machine be customized for specific thread thicknesses?

  • Is the air covering machine CE-certified for industrial use?

  • How does the automation feature boost efficiency in intermingle yarn production?

  • What does the 1-year warranty cover for the air covering machine?

  • Can the machine handle multiple yarn types simultaneously for intermingle production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Air Covering Machines (Industry Standard)Yarn blending in textile productionProcessing Speed: 50 m/min (ISO 1843)Cost-effective, widely adopted in medium-scale facilitiesLimited throughput; requires frequent maintenance (▲0% baseline)
Our Base ModelMixing yarn in medium-scale productionProcessing Speed: 60 m/min (▲20% faster than Standard) (ISO 1843)Improved efficiency; reduced downtime (MTBF: 5000 hours)Moderate energy consumption; basic automation features
Our Advanced ModelHigh-volume yarn mixing for industrial useProcessing Speed: 70 m/min (▲40% faster than Standard) (ISO 1843)Maximized output; smart sensors for real-time monitoring (▲20% vs Base)Higher upfront cost; requires specialized operators
Spinning MachinesTextile yarn productionSpindle Count: 100 spindles (ASTM D3818)High-volume thread production; customizable thread thicknessHigh energy use; noise levels up to 85 dB (▲10 dB louder than covering machines)
Weaving MachinesFabric production from yarnWeaving Speed: 300 picks/min (ISO 417)Versatile pattern capabilities; automated threading systemsComplex setup; prone to thread breakage in high-speed modes
Dyeing MachinesColor application on textilesDye Accuracy: ±5% (ASTM D6045)Consistent color saturation; eco-friendly water recycling systemsWater-intensive process; longer cycle times for large batches

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