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  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
  • Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear
Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear

Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear

  • 1 - 499 Pieces
    $10
  • 500 - 999 Pieces
    $8
  • 1000 - 4999 Pieces
    $7
  • >= 5000 Pieces
    $6.50

Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Strength Torque Transmission: Engineered for heavy-duty applications like rotary kilns, ensuring precise motion and load distribution through Aisi 4140 steel forging and precision-cut teeth.
  • Customizable Design: Offers adaptable spur and bevel configurations to meet specific mechanical requirements, supporting multi-scenario adaptation across industries.

Key features

  • 1. Material Technology: High-Strength AISI 4140 Steel Construction

  • With AISI 4140 steel construction, ensure superior strength and durability in heavy-duty mechanical environments*. The corrosion-resistant and wear-resistant properties of this alloy steel outperform generic steel gears in longevity and reliability*.

  • 2. Interactive Design: Customizable Keyway for Precision Mounting

  • With a customizable keyway design, easily adapt to different shaft sizes and alignment requirements*. This feature simplifies installation in industrial machinery or automotive systems while maintaining precise rotational alignment*.

  • 3. Performance Parameters: Precision-Machined Teeth for Seamless Operation

  • With precision-machined teeth and even spacing, achieve smooth motion transmission with minimal backlash*. This ensures efficient torque transfer and reduces operational wear compared to poorly engineered gears*.

  • 4. Scenario Solutions: Versatile Adaptability for Diverse Applications

  • With adaptable customization options (e.g., teeth count, pitch, and material adjustments), suit applications ranging from industrial equipment to automotive components*. The spur/bevel design enables reliable operation in both high-load and continuous-use scenarios*.

  • 5. Certification Standards: Industrial-Grade Material Compliance

  • With AISI 4140 steel, meet stringent industrial quality and safety standards for mechanical components*. This material is widely recognized for its compliance with heavy-duty machinery specifications*.

Product details

Aisi 4140 Custom Large Diameter Gear Manufacturer Rotary Kiln Steel Forging Spur Large Gear

The AISI 4140 Custom Large Diameter Gear is engineered for precision and durability, featuring high-strength steel construction and precision-polished surfaces. Designed for heavy-duty applications like rotary kilns and industrial machinery, this gear offers customizable parameters to meet specific torque, size, and material requirements.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialAISI 4140 SteelHeavy machinery requiring high tensile strength and wear resistance
Pattern/ShapeSpur & Bevel OptionsAngular power transmission (bevel) or linear motion (spur) systems
Surface FinishPrecision PolishingReducing friction in high-speed rotational applications
Weight0.1 kg (customizable)Lightweight yet robust for compact machinery setups
Warranty3 MonthsEnsuring reliability for short-term intensive use

Customization guide

Adjustable parameters include diameter, tooth count, and pitch to meet torque requirements. The central keyway can be modified for shaft compatibility, while material grades (e.g., stainless steel) can be tailored for corrosive environments.

Get inspired

With AISI 4140 steel, you can withstand extreme mechanical stress in industrial kilns. The polished surface reduces wear, extending lifespan in high-speed applications. Customize tooth spacing to optimize gear meshing for your machinery’s RPM demands.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity1,500 Nm+20% (1,800 Nm)+40% (2,100 Nm)*
Surface Hardness25 HRC30 HRC35 HRC (premium coating)
Keyway CompatibilityStandardAdjustableCustom-fit (±0.01mm tolerance)
Material GradeAISI 4140AISI 4340AISI 8620 (heat-treated)

Supplier's note

  1. Technical Breakthroughs:

    • AISI 4140 Steel: 20% stronger than standard carbon steel, enabling use in high-temperature rotary kilns.
    • Precision Polishing: Reduces friction by 15% compared to standard finishes, ideal for high-speed motors.
    • Modular Design: Adjustable tooth spacing allows seamless integration into existing machinery.
  2. Version Selection Guide:

    • Base Model: Suitable for standard industrial conveyors or low-torque applications.
    • Advanced Model: Optimal for automotive assembly lines or medium-duty machinery requiring precise angular alignment.
    • Pro Model: Designed for heavy industrial equipment (e.g., mining crushers) where extreme load capacity and corrosion resistance are critical.

Pro Model’s 2,100 Nm load capacity exceeds industry benchmarks by 30%, enabling safe operation in high-stress environments like cement kilns. Pair its heat-treated surface with a custom keyway for zero-slip shaft alignment, ensuring uninterrupted power transmission.

Frequently asked questions

  • Which model of rotary kiln steel forging spur gear suits heavy-duty industrial applications?

  • How do I maintain a large diameter spur gear with a polished surface?

  • What are the benefits of Aisi 4140 steel vs cast iron for large industrial gears?

  • Can rotary kiln spur gears be customized for non-standard tooth counts?

  • Is the material of these steel spur gears compliant with industrial safety standards?

  • What applications are best suited for bevel-spur combination gears?

  • Does the 3-month warranty cover wear-and-tear for large forged gears?

  • Why choose a polished surface for rotary kiln steel gears over rough finishes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Spur GearsIndustrial conveyors, low-speed machineryMaterial: AISI 4140 steel (Industry: AISI 1045 ▲)
Noise: 45 dB (quieter than refrigerator hum, ▲ over industry 50 dB)
Simple design, cost-effective, low maintenanceHigh noise at high speeds, limited to parallel shafts
Bevel GearsAutomotive diffs, marine propulsionMaterial: AISI 4140 steel (Industry: AISI 1045 ▲)
Load: 500 kN (Advanced: 600 kN ▲)
Transmits motion at angles, high torque handlingComplex manufacturing, higher cost
Helical GearsHigh-speed machinery, automotive enginesHelix angle: 20° (ISO 21770)
Noise: 40 dB (Industry: 48 dB ▲)
Smooth operation, reduced vibrationHigher manufacturing cost, axial thrust load
Worm GearsLift systems, industrial reducersWorm ratio: 10:1 (ISO 914)
Efficiency: 85% (Industry: 75% ▲)
High torque ratio, self-locking capabilityLower efficiency at high speeds, lubrication dependency
Herringbone GearsHeavy machinery, power transmissionDouble-helical teeth (ISO 21770)
Load capacity: 800 kN (Advanced: 900 kN ▲)
Zero axial thrust, high load toleranceComplex design, requires precise alignment
Rack and Pinion GearsRobotics, linear motion systemsPrecision teeth (ISO 914)
Surface finish: Mirror polish (ISO 8501-Sa2.5 ▲)
Compact design, precise linear motionLimited travel distance, susceptible to misalignment

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