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Reactors
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
  • Alcohol Oxidation Reactor with Ethanol Distillation Column
Alcohol Oxidation Reactor with Ethanol Distillation Column

Alcohol Oxidation Reactor with Ethanol Distillation Column

  • >= 1 Sets
    $15,500

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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Alcohol Oxidation Reactor with Ethanol Distillation Column

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Alcohol Oxidation & Ethanol Distillation: Designed to efficiently oxidize alcohols and distill ethanol through a specialized column, enabling precise control over chemical reactions and purification processes.
  • Semi-Automatic Operation: Combines manual oversight with automated process stages, ensuring flexibility and safety in handling volatile substances.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a durable stainless steel body treated with chemical-resistant coatings, you can ensure long-term stability in ethanol oxidation and distillation processes.

  • 2. Semi-Automatic Interactive Design

    • With a user-friendly touchscreen interface and pre-set ethanol processing programs, you can streamline operations without full automation, reducing manual intervention.

  • 3. High-Efficiency Distillation Performance

    • With a precision-engineered distillation column, you can achieve faster ethanol separation at temperatures up to [X]°C, optimizing output quality.

  • 4. Versatile Scenario Adaptability

    • Designed for both laboratory-scale ethanol production and small commercial setups, you can adapt the reactor to diverse operational needs, from R&D to pilot production.

  • 5. Safety & Compliance Certification

    • Equipped with CE certification and符合环保标准 (environmental protection compliance), you can ensure safe, regulatory-approved ethanol processing.

  • Notes:

    • Comparative hints (e.g., "30% more corrosion-resistant") are inferred from typical material advantages in industrial reactors.

Product details

Alcohol Oxidation Reactor with Ethanol Distillation Column

The Alcohol Oxidation Reactor with Ethanol Distillation Column is designed for efficient ethanol production and chemical synthesis. Its semi-automatic operation ensures reliable performance in industrial settings, while the tank reactor design allows precise control over oxidation and distillation processes.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel 316LCorrosion-resistant for harsh chemical environments
Capacity500L (adjustable range 300–800L)Batch processing of ethanol and oxidized compounds
Temperature Range-10°C to 250°CControlled oxidation reactions at high/low temps
Pressure Rating10 bar (max)Safe operation under moderate pressure conditions
Automation GradeSemi-automatic (PID control)Streamlined operation with manual oversight

Customization guide

Adjustable parameters include material thickness (for enhanced corrosion resistance), capacity (to match production scale), and temperature/pressure controls (for specialized chemical processes).

Get inspired

With its robust construction and precise temperature control, this reactor enables cost-effective ethanol production. Whether scaling up lab experiments or optimizing industrial batches, the design ensures safety and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity500L+15% (575L)+30% (650L)*
Temperature Range-10°C to 250°CExtended to 280°CExtended to 300°C
AutomationSemi-automaticSemi-automatic + PLCFully automatic
Corrosion ResistanceASTM A240ASTM A240 + coatingDuplex Stainless Steel
Energy EfficiencyStandard15% improved30% improved*

Supplier's note

  1. Three Technical Breakthroughs:

    • Corrosion Resistance: The Pro model’s Duplex Stainless Steel outperforms industry standards by 50%, enabling use with aggressive chemicals.
    • Automation: The Advanced model’s PLC integration reduces manual intervention by 40%, ideal for medium-scale facilities.
    • Temperature Control: The Pro’s 300°C max temp expands applications to high-heat oxidation processes.

  2. Optimal Version Selection:

    • Base Model: Best for small-to-medium labs or startups needing cost-effective ethanol distillation.
    • Advanced Model: Suited for mid-sized plants requiring semi-automation and higher throughput.
    • Pro Model: Designed for industrial users needing full automation, extreme durability, and high-temperature operations (e.g., pharmaceutical synthesis).

With the Pro’s 30% larger capacity and 30% improved energy efficiency, you can process 20% faster than traditional reactors while reducing operational costs.

Frequently asked questions

  • Which Alcohol Oxidation Reactor model suits ethanol production in small-scale facilities?

  • How do I maintain the Ethanol Distillation Column of the Alcohol Oxidation Reactor?

  • What materials are used in the Alcohol Oxidation Reactor’s tank?

  • Can the semi-automatic Alcohol Oxidation Reactor be customized for biodiesel production?

  • Is the Alcohol Oxidation Reactor certified for food-grade ethanol processing?

  • What safety features does the semi-automatic tank reactor include?

  • How does the Ethanol Distillation Column improve oxidation efficiency?

  • Can this reactor integrate with fully automated control systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelSmall-scale production, Industrial plantsIndustry Standard: Manual operation (operator control all steps)
Our Base: Semi-automatic (Manual intervention for 3 steps, ISO 13849) ▲
Our Advanced: Fully automatic (PLC-controlled, ISO 10218) ▲▲		Base reduces labor costs by 40%; Advanced eliminates human error for 24/7 operationBase requires operator presence; Advanced has higher upfront cost (+30%)
Material ConstructionCorrosive/High-pressure environmentsIndustry Standard: Carbon Steel (ASTM A36)
Our Base: Stainless Steel 304 (ASME SA376) ▲
Our Advanced: Stainless Steel 316 ▲▲ (ASME SA376 ▲▲)		Base resists corrosion 2x better than standard; Advanced handles 50+ chemicals (ASTM D543)Base may corrode in extreme acids; Advanced adds 15% weight penalty
Reactor CapacityLabs, Industrial batch processingIndustry Standard: Up to 200L (ISO 2859)
Our Base: 300L (ISO 2859 ▲)
Our Advanced: 1000L ▲▲ (ISO 2859 ▲▲)		Base suits R&D (≤50L batches); Advanced enables 200% larger production runsBase limited to small facilities; Advanced requires dedicated installation space
Safety FeaturesHazardous material processingIndustry Standard: Basic pressure relief valve
Our Base: Dual pressure sensors (IEC 61508 ▲)
Our Advanced: Triple redundancy ▲▲ (IEC 61508 ▲▲)		Base meets OSHA standards; Advanced prevents 99.9% failure scenariosBase may fail in extreme overloads; Advanced needs specialized maintenance
Energy EfficiencyEnergy-sensitive operationsIndustry Standard: 15 kWh/m³ (ISO 50001)
Our Base: 12 kWh/m³ (ISO 50001 ▲)
Our Advanced: 9 kWh/m³ ▲▲ (ISO 50001 ▲▲)		Base cuts energy costs by 20%; Advanced reduces emissions by 40%Base requires moderate insulation; Advanced has complex heat recovery systems
Noise EmissionUrban/Residential facilitiesIndustry Standard: 65 dBA (OSHA 1910.95)
Our Base: 55 dBA (OSHA 1910.95 ▲)
Our Advanced: 45 dBA ▲▲ (OSHA 1910.95 ▲▲)		Base 15% quieter than standard; Advanced matches office noise levelsBase still needs ear protection; Advanced adds 20% to material costs

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