Coating Method | High-end automotive/aerospace parts | Industry Standard: Wet painting (ISO 12944) Our Base: Vacuum coating (Pressure: 1×10⁻³ Pa) Our Advanced: Multi-layer vacuum deposition (▲1) | ▲ Base: 20% thinner coating with better adhesion (ASTM B137). ▲ Advanced: 30% higher durability (ASTM D3359). | Base: 30% higher cost than wet painting. Advanced: Requires specialized equipment. |
Automation Level | Industrial mass production | Industry Standard: Manual controls Our Base: PLC-controlled coating (▲1) Our Advanced: Fully automated PLC + AI monitoring (▲2) | ▲ Base: 40% faster setup (IEC 61131-3). ▲ Advanced: 25% lower labor costs. | Base: Requires PLC training. Advanced: 50% higher initial investment. |
Process Flow | Corrosion-sensitive applications | Industry Standard: Single-stage coating Our Base: Anodizing + curing (ISO 7599) Our Advanced: Anodizing + PVD coating (▲1) | ▲ Base: 50 µm anodized layer (ASTM B580). ▲ Advanced: 70 µm composite coating (IEC 60443). | Base: 20% longer processing time. Advanced: Complex multi-step workflow. |
Substrate Compatibility | Mixed-metal manufacturing | Industry Standard: Single-metal (steel) Our Base: Steel/Aluminum (ASTM A380) Our Advanced: Steel/Aluminum/Titanium (▲1) | ▲ Base: 25% wider material adaptability. ▲ Advanced: 40% improved thermal resistance for exotic metals. | Base: Requires pre-treatment for aluminum. Advanced: 30% higher energy consumption. |
Curing Technology | High-temperature environments | Industry Standard: Air-drying Our Base: Curing oven (300°C, ISO 8305) Our Advanced: Rapid UV curing (▲1) | ▲ Base: 2x faster curing vs air-drying. ▲ Advanced: 50% energy savings (IEC 60068). | Base: Risk of warping at high temps. Advanced: Limited to UV-reactive coatings. |
Voltage Requirement | Industrial facilities with 380V power | Industry Standard: 220V (IEC 60038) Our Base: 380V (▲1) Our Advanced: 380V + surge protection (▲1) | ▲ Base: 30% higher power efficiency. ▲ Advanced: 99.9% uptime reliability. | Base: Requires voltage conversion in some regions. Advanced: Adds 15% to system cost. |