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Aluminium Mirror Coating Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Vacuum Coating & Anodizing: Enables high-quality mirror finishes on aluminum and steel substrates using vacuum coating technology, combined with anodizing processes to enhance corrosion resistance and durability.
  • Integrated Production Line: Features a complete workflow including coating, curing, and PLC-controlled precision, ensuring consistent results for industrial and decorative applications.

Key features

  • 1. Advanced Anodizing Technology

  • With anodizing technology and vacuum coating, ensure corrosion-resistant and durable finishes on aluminum substrates. This process enhances surface hardness and longevity compared to traditional painting methods*.

  • 2. PLC-Controlled Automation

  • With a programmable logic controller (PLC), streamline operations with multi-program presets for precise coating thickness and process control, reducing manual intervention compared to conventional equipment*.

  • 3. High-Performance Processing Line

  • With an integrated curing oven and conveyor system, achieve consistent coating quality at high output speeds, enabling faster production cycles than standalone coating setups*.

  • 4. Versatile Substrate Compatibility

  • Designed for industrial applications, this coating line accommodates both steel and aluminum substrates, offering flexibility for automotive, aerospace, and architectural projects.

  • 5. Eco-Friendly Coating Solution

  • Adheres to eco-conscious standards through vacuum coating technology, minimizing chemical waste and emissions compared to traditional painting processes*.

Product details

Aluminium Mirror Coating Machine

The Aluminium Mirror Coating Machine is a high-performance coating production line designed for vacuum-based anodizing and painting processes. It supports steel and aluminum substrates, featuring a PLC-controlled system, integrated curing ovens, and automated conveying equipment. Optimized for industrial applications, this machine ensures precise coating thickness, enhanced durability, and compliance with 380V power standards.

Technical specifications

FeatureSpecificationBenefit
Coating TechnologyVacuum coating + anodizingAchieves uniform, corrosion-resistant finishes
PLC ControllerProgrammable parameters (speed/temperature)Enables precise process automation
Substrate CompatibilitySteel & aluminum alloysVersatile for automotive/aerospace parts
Curing SystemTemperature-controlled oven (max 220°C)Accelerates coating adhesion and hardness
Power Requirement380V, 50HzMeets industrial standard voltage requirements

Customization guide

Adjustable parameters include coating thickness (0.5–25μm), conveyor speed (0–3m/min), and temperature profiles to meet specific material requirements. Custom modules (e.g., pre-treatment stations) can be added for specialized applications like mirror-grade finishes.

Get inspired

With this machine, automotive manufacturers can produce sleek, durable headlight housings, while aerospace engineers achieve lightweight, corrosion-resistant components. The vacuum anodizing process ensures superior adhesion even on complex geometries.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Coating Thickness0.5–15μm+15% (0.5–17μm)*+30% (0.5–20μm)*
Production Speed1.5m/min2.0m/min2.5m/min
Automation LevelSemi-automatedFull PLC controlIoT-enabled monitoring
Energy EfficiencyStandard (1.2kW/m²)15% lower power use30% lower power use

Supplier's note

  1. Breakthrough 1: The Pro Model’s IoT-enabled monitoring system allows real-time adjustments, reducing defects by 40% compared to traditional lines.
  2. Breakthrough 2: Advanced anodizing tech achieves 20% thicker coatings than industry benchmarks, ideal for marine or industrial equipment.
  3. Breakthrough 3: The PLC controller’s adaptive algorithms optimize energy use by analyzing substrate type and coating requirements.

Version Selection Guide:

  • Base Model: Best for SMEs needing cost-effective small-batch production (e.g., decorative hardware).
  • Advanced Model: Suited for mid-volume automotive parts (e.g., mirror housings) requiring precise temperature control.
  • Pro Model: Recommended for high-volume aerospace or medical device manufacturers prioritizing IoT integration and energy savings.

Example Use Case: With the Pro Model’s 20μm coating capability, you can produce aircraft panels with triple the corrosion resistance of standard anodized surfaces, extending component lifespan by 5+ years in harsh environments.

Frequently asked questions

  • Which Aluminium Mirror Coating Machine model is best suited for small-scale aluminum coating operations?

  • How do I maintain the vacuum chamber of the coating equipment to prevent contamination?

  • Steel vs. Aluminum Substrate: Which is better for automotive parts coating using vacuum technology?

  • Can the coating production line be customized for different substrate sizes or coating thicknesses?

  • Is the vacuum coating technology FDA-approved for food-grade surfaces?

  • How does the PLC controller improve coating accuracy compared to manual systems?

  • What’s the process for cleaning the painting nozzles in the coating equipment?

  • Does the curing oven in the coating line meet high-temperature requirements for durable finishes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Coating MethodHigh-end automotive/aerospace partsIndustry Standard: Wet painting (ISO 12944)
Our Base: Vacuum coating (Pressure: 1×10⁻³ Pa)
Our Advanced: Multi-layer vacuum deposition (▲1)
▲ Base: 20% thinner coating with better adhesion (ASTM B137).
▲ Advanced: 30% higher durability (ASTM D3359).
Base: 30% higher cost than wet painting. Advanced: Requires specialized equipment.
Automation LevelIndustrial mass productionIndustry Standard: Manual controls
Our Base: PLC-controlled coating (▲1)
Our Advanced: Fully automated PLC + AI monitoring (▲2)
▲ Base: 40% faster setup (IEC 61131-3).
▲ Advanced: 25% lower labor costs.
Base: Requires PLC training. Advanced: 50% higher initial investment.
Process FlowCorrosion-sensitive applicationsIndustry Standard: Single-stage coating
Our Base: Anodizing + curing (ISO 7599)
Our Advanced: Anodizing + PVD coating (▲1)
▲ Base: 50 µm anodized layer (ASTM B580).
▲ Advanced: 70 µm composite coating (IEC 60443).
Base: 20% longer processing time. Advanced: Complex multi-step workflow.
Substrate CompatibilityMixed-metal manufacturingIndustry Standard: Single-metal (steel)
Our Base: Steel/Aluminum (ASTM A380)
Our Advanced: Steel/Aluminum/Titanium (▲1)
▲ Base: 25% wider material adaptability.
▲ Advanced: 40% improved thermal resistance for exotic metals.
Base: Requires pre-treatment for aluminum. Advanced: 30% higher energy consumption.
Curing TechnologyHigh-temperature environmentsIndustry Standard: Air-drying
Our Base: Curing oven (300°C, ISO 8305)
Our Advanced: Rapid UV curing (▲1)
▲ Base: 2x faster curing vs air-drying.
▲ Advanced: 50% energy savings (IEC 60068).
Base: Risk of warping at high temps. Advanced: Limited to UV-reactive coatings.
Voltage RequirementIndustrial facilities with 380V powerIndustry Standard: 220V (IEC 60038)
Our Base: 380V (▲1)
Our Advanced: 380V + surge protection (▲1)
▲ Base: 30% higher power efficiency.
▲ Advanced: 99.9% uptime reliability.
Base: Requires voltage conversion in some regions. Advanced: Adds 15% to system cost.

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