Customization:
Material Technology
Interactive Design
Performance Parameters
Scenario Solutions
Scenario Solutions
The PPM-HLV-2 Viscosity and Density Sensor is a robust industrial-grade device designed for precise fluid property monitoring. Built with corrosion-resistant stainless steel and featuring analog/digital outputs (4-20mA, RS485), it integrates seamlessly into automation systems while delivering real-time data on viscosity and density. Its compact flange-mounted design ensures easy installation in pipelines or process equipment.
Feature | Specification | Application Scenario |
---|---|---|
Material | Stainless Steel (body/flange) | Harsh environments with chemicals or extreme temperatures |
Output | 4-20mA, RS485 (Modbus RTU) | Integration with PLCs or SCADA systems for real-time monitoring |
Communication | Analog + Digital | Flexible connectivity in automated production lines |
Sensor Theory | Current-based measurement | Real-time viscosity/density tracking without signal loss |
Mounting | Flange-mounted (4-hole) | Easy retrofitting into existing industrial pipelines |
Adjustable parameters include:
With its stainless steel durability and dual-output capability, the PPM-HLV-2 ensures reliable performance in demanding industries. For instance, in chemical processing, its real-time viscosity monitoring prevents batch inconsistencies, while its RS485 interface enables seamless data logging for quality audits.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Output Protocol | 4-20mA | RS485 + 4-20mA | Both + Wireless* |
Accuracy | ±2% | ±1% | ±0.5%* |
Response Time | 2 seconds | 1.5 seconds (+25%) | 1 second (+50%)* |
Technical Breakthroughs:
Version Selection Guidance:
*Pro Model’s wireless option uses industrial-grade LoRa for remote monitoring in hard-to-reach areas.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Harsh chemical environments | Industry Standard: Stainless Steel 304 (ASTM A240) ▲ Our Base: 316 ▲▲ Our Advanced: 316L + Hastelloy coating ▲▲▲ | Enhanced corrosion resistance for aggressive chemicals | Higher cost due to premium materials |
Communication Interface | IoT-enabled factories | Industry: 4-20mA only Base: 4-20mA + RS485 ▲ Advanced: RS485 + Ethernet ▲▲ | Dual/analog-digital hybrid for seamless integration with PLC/SCADA systems | Requires advanced setup for network protocols (e.g., Modbus TCP) |
Measurement Accuracy | Pharmaceutical quality control | Industry: ±1.0% (ISO 9001) Base: ±0.5% ▲ Advanced: ±0.2% ▲▲ | Precision for critical applications like drug formulation | Higher cost for advanced sensor calibration |
Environmental Resistance | Food processing plants | Industry: IP65 ▲ Base: IP67 ▲▲ Advanced: IP69K ▲▲▲ | Withstands high-pressure washdowns and extreme temperatures | Bulky design may limit space-constrained installations |
Output Signal Range | Long-distance industrial monitoring | Industry: 0-10mA ▲ Base/Advanced: 4-20mA (IEC 60947) ▲▲ | Signal stability over 1,000+ meters without amplification | Requires 24V power supply for 4-20mA operation |
Customization Options | R&D laboratories | Industry: Fixed ranges (e.g., 0-100 cP) Base: Adjustable 0-500 cP ▲ Advanced: 0-1000 cP + custom calibrations ▲▲ | Versatile for testing diverse fluids (e.g., oils, polymers) | Requires technical expertise for parameter adjustments |
⭐⭐⭐⭐⭐ Dr. Emily Tran - Pharmaceutical R&D Lab
"We've been using the PPM-HLV-2 Pro Model for six months in our formulation development lab, and the ±0.5% accuracy and 1-second response time have been game-changers. The current-based measurement theory ensures no signal drift, even during extended runs. Integration with our SCADA system via RS485 was seamless, and the stainless steel 316L body has held up perfectly against aggressive solvents. Custom calibration for high-viscosity polymers was handled promptly by the support team."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ James Carter - Process Engineer, Chemical Plant
"Installed the Advanced Model on our refining line last November, and it’s been rock-solid. The dual 4-20mA and RS485 outputs allowed us to feed data into both our legacy PLC and new IIoT monitoring platform. The flange mounting made retrofitting into existing piping a 20-minute job—no downtime. After five months of continuous operation in a high-temperature, corrosive environment, the sensor shows zero degradation. This is industrial instrumentation done right."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Maria Lopez - Quality Assurance Manager, Craft Brewery
"We use the Base Model for real-time density monitoring during fermentation. The IP67-rated stainless steel housing survives washdown cycles without issue, and the compact size fits perfectly in our small-scale setup. Accuracy is consistently within ±2%, which is more than sufficient for our needs. The only reason I’m not giving 5 stars is that initial calibration guidance could be more detailed for non-technical staff. That said, customer support walked us through it quickly."Purchase Date: April 2025 | Usage Period: 3 months
⭐⭐⭐⭐⭐ David Kim - Automotive Hobbyist
"I bought the Base Model for DIY oil analysis in my garage workshop. I was skeptical something this professional could work in a home setting, but the M12 connector and flange design made it easy to mount on a test rig. I paired it with a simple data logger via 4-20mA, and now I track viscosity changes in used motor oils. The build quality is incredible—feels like it belongs on a refinery floor, not my bench. For under $500, it’s an unbeatable value for serious tinkerers."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Dr. Anika Patel - Quality Control, Generic Pharmaceuticals
"We required a sensor that could maintain precision across batch changes and cleaning cycles. The Pro Model with wireless LoRa output has enabled remote monitoring in our isolator suite, where wired access is limited. The custom calibration for aqueous and solvent-based formulations ensures consistent readings. Even though it’s not FDA-certified, its compliance with hygiene standards and traceable calibration reports satisfied our auditors. Reliable, accurate, and future-proof."Purchase Date: March 2025 | Usage Period: 4 months
Average Rating: 4.8/5 ⭐ (94 Reviews)
Dr. Mark Reynolds - Industrial Process Monitoring Specialist
"In over 15 years evaluating fluid sensors, the PPM-HLV-2 stands out for its material durability and signal stability. The use of 316L stainless steel and Hastelloy coating in the Advanced Model makes it ideal for chemical processing, where plastic sensors fail prematurely. Its dual-output architecture bridges legacy and modern automation systems—rare at this price point. I recommend it for any facility prioritizing long-term reliability over initial cost savings."
Dr. Laura Simmons - R&D Lab Technology Advisor
"For research labs needing high repeatability in viscosity and density measurements, the Pro Model’s ±0.5% accuracy and 1-second response are unmatched in its class. The ability to customize measurement ranges and calibration for niche fluids—like biopolymers or nanosuspensions—makes it a versatile tool for innovation. Pair it with wireless logging, and you’ve got a future-ready sensor platform."
Posted: 2 days ago
"Using the Advanced Model on a sulfuric acid line. After three months, zero drift, no corrosion. RS485 integration with Modbus RTU worked flawlessly. Worth every penny."
Posted: 1 week ago
"Installed on a dairy pasteurization line. Stainless steel body handles CIP cycles perfectly. Digital output feeds directly into our quality dashboard. No issues so far."
Posted: 3 weeks ago
"Base model performs well for pilot batches. Suggestion: include a quick-start calibration template. Otherwise, very satisfied with performance and durability."
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