Cycloidal Gear Reducers | Heavy machinery, industrial automation | - Cycloidal gearing (ISO 6336) - Cast iron housing (ASTM A-48) - Input speed: 1000rpm (Base) ▲ 1200rpm (Advanced) | - High torque density (up to 10,000 Nm) - Compact design (20% smaller than worm gears) - Long service life (50,000 hours MTBF) | - Higher cost (20-30% more than worm gears) - Requires precise alignment (±0.1mm tolerance) |
Worm Gear Reducers | Low-speed applications, cost-sensitive projects | - Worm gear design (ISO 9001) - Cast iron housing (ASTM A-48) - Input speed: Up to 1500rpm | - Lower cost (ideal for budget constraints) - Self-locking feature (prevents back-driving) | - Lower efficiency (60-70%) - Higher wear (requires frequent lubrication) |
Helical Gear Reducers | High-speed applications, smooth operation | - Helical gearing (ISO 6336) - Steel housing (EN 10028) - Input speed: 2000rpm (▲) | - Smooth operation (minimal vibration) - High efficiency (90-95%) - Wide speed range compatibility | - Complex design (costly to manufacture) - Higher noise (45 dBA ▲▲ compared to cycloidal) |
Planetary Gear Reducers | Robotics, high-torque-density applications | - Planetary arrangement (ISO 6336) - Aluminum housing (lightweight, EN 755-2) - Input speed: 3000rpm (▲▲) | - Extreme torque density (up to 15,000 Nm) - Compact and lightweight (30% lighter than steel alternatives) | - High cost (40-50% premium) - Requires frequent maintenance (grease replacement every 500 hours) |
Integrated Gearmotors | Conveyor systems, compact setups | - Motor/gear integration (IEC 60034) - Flange mounting (ISO 1940) - Input speed: 1000rpm (Base) ▲ 1500rpm (Advanced) | - Space-saving design (reduces mechanical footprint) - Easy installation (pre-aligned components) | - Limited customization (fixed gear ratios in Base model) - Higher upfront cost (25% more than standalone reducers) |
Heavy-Duty Industrial Reducers | Mining, construction equipment | - High-strength steel housing (ASTM A36) - Flange mounting (ISO 1940) - Input speed: 800rpm (Base) ▲ 1200rpm (Advanced) | - Extreme load capacity (up to 20,000 Nm) - Rugged design (certified for SASO, CE, SGS) | - Bulky size (30% larger than cycloidal) - High initial cost (30-40% premium) |