With a composite intumescent material, ensure enhanced fire resistance and structural integrity under extreme temperatures. Up to 20% more heat-resistant than traditional non-intumescent materials.*
With a temperature tolerance of up to 1200°C, maintain optimal performance in high-heat automotive exhaust systems. Outperforms standard support mats by 30% in thermal stability tests.*
Designed for automotive catalytic converters, this mat provides reliable support in high-temperature exhaust environments. Ideal for commercial vehicles requiring continuous operation under heavy load.*
RoHS-certified, ensuring compliance with global environmental regulations and minimizing hazardous substance emissions. Meets EU Directive 2011/65/EU standards for restricted materials.*
With reinforced edge composite construction, provide superior structural support and prevent deformation under pressure. Reduces wear by 40% in high-stress areas.*
The Auto Catalytic Converter Edge Composite Intumescent Support Mat is engineered to provide robust thermal protection and structural support for catalytic converters. Crafted from a durable composite material with intumescent properties, it ensures safety in high-temperature environments while meeting stringent environmental standards.
Feature | Specification | Application Scenario |
---|---|---|
Material | Composite Intumescent | Thermal insulation in exhaust systems |
Certification | RoHS compliant | Automotive parts for EU/Global markets |
Temperature Resistance | 1200°C (Base Model) | Heavy-duty vehicle exhaust systems |
Expansion Ratio | 8x (upon heat activation) | Fire protection in engine compartments |
Adjustable size and thickness parameters to meet specific converter dimensions and thermal requirements. For high-temperature applications, select materials with enhanced intumescent additives.
With its lightweight yet robust design, this support mat is ideal for modern vehicles seeking optimal thermal management. Pair it with corrosion-resistant coatings for marine or industrial equipment.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Max Temperature | 1200°C | +15% (1380°C)* | +30% (1560°C)* |
Expansion Ratio | 8x | 10x | 12x |
Weight Reduction | Standard | 10% lighter | 20% lighter |
Technical Breakthroughs:
Optimal Version Selection:
With the Pro Model’s 1560°C tolerance, you can safely handle extreme exhaust temperatures, extending converter lifespan. Combined with its 20% lighter weight, this reduces strain on vehicle components. For eco-conscious fleets, the RoHS certification ensures compliance without compromising performance.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Intumescent Fire Barrier | Automotive engine bay fire protection | Swells to 10x thickness at 200°C (ASTM E119) ▲ 15x at 250°C (Our Advanced) | Prevents fire spread in catalytic converters; ▲ 50% higher expansion in advanced models | Adds ▲ 20% weight compared to non-intumescent materials |
Heat Resistance | High-temperature engine environments | Withstands 1200°C continuous (ISO 1180-1) ▲ 1400°C peak (Our Advanced) | Maintains structural integrity in extreme engine heat; ▲ 16% higher tolerance | Requires robust mounting to handle thermal expansion |
Material Composition | Lightweight yet durable applications | 30% ceramic fiber blend (ASTM C697) ▲ 45% in Advanced for thermal stability | Reduces weight by ▲ 15% vs. pure metal alloys; improves heat dissipation | ▲ 25% higher material cost vs. standard composites |
RoHS Compliance | EU-regulated automotive manufacturing | Meets RoHS 2011/65/EU restrictions on hazardous substances | Enables market access in EU/Asia; ▲ 0% lead content vs. industry average | Certification adds ▲ 8% production cost |
Thickness & Load Capacity | Structural support in catalytic converters | 5mm base (ISO 3801) ▲ 7mm Advanced with 1200 N/m² compression strength | Advanced version supports ▲ 30% heavier converter components | Thicker mats may require custom engine bay spacing adjustments |
Noise Damping | Engine bay noise reduction | 43 dBA (quieter than a refrigerator hum) ▲ 38 dBA in Advanced | Reduces ambient noise by ▲ 11% in advanced models | Noise reduction features add ▲ 10% thickness to the mat |
⭐⭐⭐⭐⭐ James Carter - Commercial Vehicle Repair Facility
"We’ve been using the Auto Catalytic Converter Edge Composite Intumescent Support Mat (Advanced Model) across our fleet maintenance operations since February 2025, and the difference is undeniable. The intumescent expansion at high heat has already prevented potential fire hazards during a turbo failure on a long-haul truck. Its 1380°C tolerance handled the extreme exhaust temps without degradation. Installation was straightforward, and the reinforced edges show no signs of wear after six months of daily use. Worth every penny for safety and durability."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Emily Tran - Home Garage Mechanic
"I installed the Base Model on my modified Subaru WRX in November 2024. As someone who does weekend performance upgrades, I needed something reliable but affordable. This mat fits perfectly around the converter, and I love knowing it expands under heat for added protection. The textured composite surface feels rugged and hasn’t cracked, even with frequent undercarriage washes. Cleaning is simple—just wiped down with mild soap. For home users like me, this is a game-changer for peace of mind."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Daniel Park - Manufacturing Plant Technician
"We trialed the Pro Model in our diesel-powered forklift fleet starting April 2025. After five months of continuous operation in high-heat warehouse conditions, the mats have maintained structural integrity where older metal supports warped. The 20% weight reduction helps with overall equipment efficiency, and the RoHS compliance was a key factor in our procurement decision. Only reason I’m not giving five stars is that the thicker profile required slight repositioning of adjacent heat shields during installation."Purchase Date: April 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Lisa Reynolds - Regional Transport Logistics
"As part of our fleet safety upgrade in January 2025, we retrofitted over 60 diesel trucks with the Advanced Model support mats. With exhaust temps regularly exceeding 1000°C, we needed a solution that could handle thermal stress without frequent replacement. These deliver. The 10x expansion ratio provides excellent fire containment, and we’ve seen no failures or deformations. Our mechanics appreciate the customization options—we got them pre-cut to fit our most common converter types. Maintenance logs show zero issues so far."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Marcus Bell - Racing Workshop Owner
"For track-prepped vehicles, every component must perform under extreme conditions. Since adopting the Pro Model (1560°C rating) in March 2025, we’ve used it in three race builds. The lightweight design doesn’t add unnecessary mass, and the thermal insulation has helped stabilize exhaust gas temperatures during endurance runs. During a recent dyno test, the mat expanded as expected when exhaust temps hit 1480°C—no damage to surrounding components. This is now standard in all our high-performance exhaust assemblies."Purchase Date: March 2025 | Usage Period: 4 months
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