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Auto Manual Load Ee19 Uu9.8 Transformer Assemble Magnetic Toroidal Ferrite Core Tape Bobbin Coil Winding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Transformer Assembly: Designed for automated/manual winding of toroidal and EI-shaped ferrite core transformers, utilizing copper coils for high-frequency applications.
  • Vibratory Feeding Integration: Features a vibratory bowl feeder mechanism to efficiently load components (e.g., ferrite cores, bobbins) into the assembly line, ensuring precise and continuous material handling.

Key features

  • 1. Material Technology

  • With a ferrite core material, achieve high-frequency efficiency and reduced energy loss compared to traditional iron cores*.

  • 2. Interactive Design

  • With auto/manual load functionality, operators can seamlessly switch between automated precision winding and manual adjustments for complex configurations*.

  • 3. Performance Parameters

  • With a toroidal coil structure, reduce energy loss by up to 30% compared to conventional EI cores, enhancing transformer efficiency*.

  • 4. Scenario Solutions

  • Designed for high-frequency transformer assembly, this machine is ideal for electronics and power supply industries requiring precise coil winding in compact spaces*.

  • 5. Certification Standards

  • Built with industry-standard materials (e.g., copper windings and ferrite cores), ensuring compliance with safety and durability requirements for high-frequency applications*.

Product details

Auto Manual Load Ee19 Uu9.8 Transformer Assemble Magnetic Toroidal Ferrite Core Tape  Bobbin Coil Winding Machine

The Auto Manual Load EE19 UU9.8 Transformer Assemble Magnetic Toroidal Ferrite Core Tape Bobbin Coil Winding Machine is designed for precision winding of high-frequency transformers. Built with a ferrite core and copper windings, it supports toroidal and EI coil structures, enabling efficient energy transfer in single-phase applications. Ideal for manufacturing autotransformers and high-frequency components, this machine ensures durability and accuracy in demanding industrial settings.

Technical specifications

FeatureSpecificationBenefit
Coil StructureToroidal, EI configurationsEfficient magnetic flux, reduced leakage
Core MaterialFerrite coreHigh permeability, low-loss at high frequencies
Winding MaterialCopperHigh conductivity, minimal resistance
Coil TypeAutotransformerCost-effective voltage regulation
PhaseSingle phaseEnergy-efficient for standard systems
Frequency RangeOptimized for high-frequencyReduced eddy current losses
Frame MaterialBobbinPrecise winding alignment, structural stability
ApplicationTransformer assemblyVersatile for power supplies and inductors

Customization guide

Adjustable parameters such as coil structure (toroidal/EI), core material, and winding thickness allow customization to meet specific requirements for voltage, current, and frequency.

Get inspired

Maximize efficiency in high-frequency applications like switching power supplies or inverters with this precision-engineered winding machine. Its ferrite core and copper windings ensure minimal energy loss, while the toroidal design reduces electromagnetic interference.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Speed500 turns/hour+20% (600 turns/h)+40% (700 turns/h)
Precision (Tolerance)±0.5mm±0.3mm±0.1mm
Max Coil Diameter10 cm15 cm20 cm
Automation LevelManualSemi-AutoFully Auto
Frequency RangeUp to 50 kHzUp to 100 kHzUp to 200 kHz

Supplier's note

  1. Technical Breakthroughs:

    • Ferrite Core Efficiency: The ferrite core reduces losses by 30% compared to traditional iron cores, ideal for high-frequency applications.
    • Autotransformer Design: Enables cost-effective voltage regulation with fewer windings, saving material and space.
    • Precision Winding: ±0.1mm tolerance in the Pro model ensures minimal variance in inductance and resistance.
  2. Version Selection Guidance:

    • Base Model: Suitable for small-scale production or low-frequency applications where manual adjustments are manageable.
    • Advanced Model: Best for medium-volume production requiring semi-automation and higher frequency handling (e.g., consumer electronics).
    • Pro Model: Designed for high-volume, high-precision manufacturing (e.g., industrial inverters). Its 200 kHz frequency capability and fully automated operation reduce downtime and errors.

With the Pro model’s ferrite core and ±0.1mm precision, you can achieve triple the industry-standard efficiency in high-frequency transformers. Pair this with its 20 cm capacity to handle large coils, ensuring seamless integration into automated assembly lines.

Frequently asked questions

  • Which Auto Manual Load EE19 model is best suited for high-frequency transformer production?

  • How do I maintain the ferrite core winding area to prevent debris buildup?

  • Ferrite core vs. iron core: Which is better for high-frequency transformer applications?

  • Can the Auto Manual Load EE19 handle different toroidal core sizes for customization?

  • Is the winding machine compatible with automated production lines?

  • Are the materials used in the Auto Manual Load EE19 compliant with industry standards?

  • How does the digital control panel enhance winding precision?

  • What materials are used for the bobbin and core in the EE19 winding machine?

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