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Automatic Corn Flakes Extruder Breakfast Cereals Maize Flakes Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Corn Processing: Automatically converts corn into uniform maize flakes and breakfast cereals through high-pressure extrusion, ensuring consistent texture and quality.
  • High Precision Automation: Equipped with a digital control panel for programmable temperature, pressure, and speed settings, enabling precise production control with minimal manual intervention.

Key features

  • 1. Material Technology

  • With food-grade stainless steel construction, ensure compliance with safety standards and durability in high-volume food processing environments*.

  • 2. Interactive Design

  • With a digital touchscreen interface and multi-program presets, streamline operations for consistent cereal production with minimal manual intervention*.

  • 3. Performance Parameters

  • With a high-output design, achieve production speeds of up to 500 kg/hour—30% faster than conventional extruders—while maintaining precise corn flake thickness*.

  • 4. Scenario Solutions

  • With continuous operation capability, meet 24/7 commercial demands for breakfast cereal production, ideal for large-scale food manufacturers*.

  • 5. Certification Standards

  • With food-grade certification (e.g., FDA-approved materials), ensure product safety and compliance with global food safety regulations*.

Product details

Automatic Corn Flakes Extruder Breakfast Cereals Maize Flakes Making Machine

The Automatic Corn Flakes Extruder is a high-efficiency, fully automated machine designed for producing premium breakfast cereals and maize flakes. Equipped with advanced automation and customizable components, it processes corn into consistent, high-quality products while minimizing energy consumption and operational downtime.

Technical specifications

FeatureSpecificationBenefit
Automation LevelFully automatic operation with digital control panelEnsures precision and reduces human error.
Voltage Compatibility380V, 50HzMeets global industrial standards for seamless integration.
Material HandlingCorn (moisture content: 14–16%)Optimizes flake texture and prevents clogging.
Safety FeaturesGuarded moving parts, emergency stop, and OSHA-compliant designProtects operators and ensures safe operation.
Energy EfficiencyEnergy-efficient motors (20% lower power consumption vs. industry average)Reduces operational costs and environmental footprint.
Application ScenariosBreakfast cereal production, snack manufacturing, pet food processingVersatile for diverse food industry needs.

Customization guide

  • Adjust extruder head dimensions to vary flake thickness (0.5–3mm) for different cereal types.
  • Modify screw configurations to handle varying corn moisture levels (12–18%).
  • Integrate modular components for co-production of wheat or rice-based products.

Get inspired

With its scalable design, this extruder transforms raw corn into crisp, golden flakes for breakfast cereals or crunchy snacks. Its modular setup allows SMEs to start small and upscale production as demand grows.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity500 kg/h800 kg/h (+60%)1,200 kg/h (+140%)
Automation LevelFully automaticEnhanced AI controlsSmart automation
Customization OptionsBasic head/screwAdjustable heads (+40%)Full customization (+100%)
Energy EfficiencyStandard motorsEnergy-efficient (+20%)Premium motors (+30%)
Material CompatibilityCorn onlyCorn + wheatCorn/wheat/rice

Supplier's note

  1. Key Breakthroughs:

    • Precision Automation: The digital control panel enables ±1% accuracy in temperature and pressure, ensuring uniform flake quality.
    • Energy Efficiency: 20% lower power consumption than traditional models, reducing operational costs.
    • Modular Design: Adjustable extruder heads allow producers to switch between corn flakes, wheat puffs, and rice snacks without full machine replacement.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs or startups prioritizing cost-effectiveness while maintaining quality (e.g., small-scale cereal producers).
    • Advanced Model: Best for mid-sized operations needing flexibility (e.g., bakeries adding extruded snacks to their product line).
    • Pro Model: Suitable for large manufacturers requiring high output and multi-material processing (e.g., multinational cereal brands).

With the Pro Model’s triple-industry-standard durability, users can process abrasive materials like whole-grain corn without wear, extending machine lifespan. Pair its premium motors with customizable heads to create unique textures, unlocking premium product lines.

Frequently asked questions

  • Which automatic corn flakes extruder model suits small-scale breakfast cereal production?

  • How to clean and maintain the automatic corn flakes extruder’s extrusion components?

  • Can the corn flakes extruder process other grains like wheat or rice?

  • Does the machine meet FDA or CE food safety certifications?

  • What’s the daily production capacity of the automatic maize flakes machine?

  • Is the 380V corn flakes extruder adaptable for global voltage requirements?

  • How does the machine ensure consistent texture in corn flakes production?

  • Can I customize the extruder’s die head for different cereal shapes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production, 24/7 operationIndustry Standard: Semi-automatic (ISO 10218-1) ▲ Our Base: PLC control (ISO 13849-1 PLe) ▲ Advanced: AI-driven (IEC 62264)Base reduces labor by 60%; Advanced optimizes energy use by 25%Base requires skilled operators; Advanced higher initial cost
Material HandlingDiverse raw materials (corn, wheat, etc.)Industry Standard: Dry grains (<10% moisture) ▲ Base: Corn (12-16% moisture) ▲ Advanced: Wet/dry (8-20% via ASTM D3443)Base accommodates standard corn; Advanced handles varied moistureStandard limited to dry; Advanced needs pre-processing
Energy EfficiencyCost-sensitive operationsIndustry Standard: 85% (IE3) ▲ Base: 92% (IE4) ▲ Advanced: 95% (IE5 + regenerative braking)Base cuts energy by 7%; Advanced reduces costs by 15%Advanced higher upfront cost
Noise LevelUrban facilities with noise restrictionsIndustry Standard: 95 dBA (louder than lawnmower) ▲ Base: 88 dBA (vacuum cleaner) ▲ Advanced: 82 dBA (quieter than fridge)Base meets OSHA limits; Advanced complies with EU noise regsStandard requires soundproofing; Advanced needs maintenance
CustomizationProduct diversification needsIndustry Standard: Fixed dies ▲ Base: Swappable dies (ISO 14971) ▲ Advanced: Modular heads (ASTM F2992)Base reduces downtime; Advanced allows real-time adjustmentsStandard limits product variety; Advanced requires training
Safety FeaturesCompliance-driven environmentsIndustry Standard: Basic guards ▲ Base: E-stop + light curtains (IEC 60204-1) ▲ Advanced: AI vision (ISO 10218-2)Base meets OSHA standards; Advanced prevents 98% accidentsStandard risks minor injuries; Advanced higher installation cost

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