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Automatic Dish Washing Abrasive Sponges Production Line Kitchen Sponge Scouring Pad Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Efficiency Production: Automates the manufacturing of abrasive kitchen sponges through cutting, shaping, and coating processes, ensuring consistent quality and precision with PLC-controlled systems.
  • Material Processing: Specializes in foam materials (e.g., polyurethane) to produce durable, absorbent sponges ideal for dishwashing and kitchen cleaning tasks.

Key features

  • 1. Material Technology

  • With abrasive polyurethane foam production capability, you can create sponges that outperform standard non-abrasive options in removing stubborn kitchen stains*.

  • 2. Interactive Design

  • With PLC (Programmable Logic Controller) technology, you can adjust production parameters via touchscreen interface and access multi-program presets for consistent sponge customization.

  • 3. Performance Parameters

  • With an automated conveyor system, achieve ~30% faster production speed* compared to manual setups, ensuring high-volume output for commercial demands.

  • 4. Scenario Solutions

  • Designed for continuous commercial operation, this machine ensures reliable performance in industrial environments while maintaining precision for kitchenware cleaning needs.

  • 5. Certification Standards

  • Equipped with CE certification, the machine meets rigorous EU safety and quality standards for industrial equipment, ensuring reliable and compliant operation.

Product details

Automatic Dish Washing  Abrasive Sponges Production Line Kitchen Sponge Scouring Pad Making Machine

The Automatic Dish Washing Abrasive Sponges Production Line is a high-efficiency, modular system designed for manufacturing durable kitchen scouring pads. Built with polyurethane foam and CE-certified components, it combines PLC-controlled precision with automated conveyor systems to ensure consistent quality and scalability.

Technical specifications

FeatureSpecificationBenefit
MaterialPolyurethane foam with abrasive coatingEnhanced durability and cleaning efficiency
Control SystemPLC programmable logic controllerPrecise process automation and repeatability
Voltage380V ACStable operation under industrial power standards
Conveyor SystemAdjustable belt speed (0.5–2 m/min)Flexible production pacing for varying sponge sizes
CertificationCE-compliant safety standardsGuaranteed safety for global market compliance
Abrasive SurfaceMicrofiber-reinforced textureEffective for tough kitchen stains without scratching surfaces
Sponge DesignRectangular with ergonomic curved edgesErgonomic grip for user comfort during dishwashing

Customization guide

Adjustable conveyor belt speed to accommodate different sponge thicknesses. Modular machine components allow customization of production workflows (e.g., coating, cutting, or shaping sequences).

Get inspired

Ideal for manufacturers seeking to scale production of abrasive kitchen sponges. With its automated processes and durable materials, this system ensures consistent quality for both small-batch prototyping and large-scale commercial distribution.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed500 sponges/hour+15% (575/hour)+30% (650/hour)*
Abrasive CoatingStandard adhesiveEnhanced adhesionIndustrial-grade bond
Material Thickness3–5 mm3–8 mm3–12 mm
Automation LevelSemi-automatedFully automatedAI-driven optimization

Supplier's note

  1. Technical Breakthroughs:

    • PLC Control System: Enables real-time adjustments for consistent sponge thickness and abrasive distribution.
    • CE Certification: Meets EU safety standards, reducing compliance risks for global distributors.
    • Modular Design: Allows easy integration of additional processes (e.g., color coating or antimicrobial treatment).
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs requiring cost-effective entry into sponge manufacturing. Its 3–5 mm thickness range suits standard kitchen sponges.
    • Advanced Model: Targets mid-sized producers needing higher output and thicker sponges for industrial cleaning tasks.
    • Pro Model: Best for large-scale operations requiring 650+ sponges/hour and heavy-duty applications (e.g., restaurant-grade scouring pads). With triple the abrasion resistance of competitors, it ensures longevity even in harsh environments.

With the Pro Model’s AI-driven optimization, you can reduce waste by 20% compared to traditional systems. Choose the Advanced Model to customize sponge shapes for niche markets like eco-friendly or antimicrobial variants.

Frequently asked questions

  • Which abrasive sponge production line model suits high-volume commercial kitchens?

  • How do I maintain the kitchen scouring pad making machine for longevity?

  • What foam material is best for abrasive sponges in commercial settings?

  • Can the production line customize sponge sizes for different kitchen needs?

  • Is the abrasive sponge material FDA-approved for food-safe cleaning?

  • How does automation improve kitchen sponge production efficiency?

  • Does the 380V foam cutting machine work with standard industrial power supplies?

  • What certifications ensure the safety of this scouring pad making machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Sponge Cutting ToolsSmall-scale production, DIY projectsHandheld tools (e.g., knives); no automation; precision ±5mm (ISO 5457)Low cost ($50–$100), no electricity requiredInconsistent quality (▼▼▼), labor-intensive (▼▼), slow (1 sponge/minute)
Basic Semi-Automatic Foam CuttersWorkshops, medium batchesMotorized blade (speed: 10m/min); manual feed; tolerance ±2mm (ISO 2768)Faster than manual (▲▲), affordable ($2,000–$5,000)Requires operator attention (▼), limited precision (▼▼)
Advanced Fully Automated Foam Cutting Machines (User’s Advanced)Industrial high-volume productionPLC-controlled (▲▲▲); CE-certified (▲); conveyor speed 3m/min (ISO 5289); precision ±0.1mm (ASTM E289)High precision (▲▲▲); Fast (100 sponges/min); Consistent qualityHigher cost ($50,000+), needs skilled operators (▼)
Laser-Based Sponge Cutting SystemsPrecision designs, intricate patternsLaser technology (beam width 0.05mm); no blade wear (ISO 10110)Clean cuts (▲▲), design flexibility (▲▲▲)High energy use (▼▼), slower (5 sponges/min), costly ($80,000+)
High-Speed Rotary Blade MachinesMass production of uniform shapesBlade speed 3,000 RPM (ISO 2372); heat-treated blades (ASTM A370)Ultra-fast (200 sponges/min) (▲▲▲), low maintenance (▲)Blade wear (▼▼), limited design flexibility (▼▼)
Customizable Modular Production LinesFlexible production needs, varied designsModular conveyor (ISO 5289); adjustable cutting heads (▲▲▲ vs fixed systems)Scalable (▲▲▲); adapts to product changes (▲▲)Complex setup (▼▼), higher initial cost ($60,000+)

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