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Automatic Double Glazing Insulating Glass Production Line with Servo Control Plate Pressure and Argon-gas Filling Function

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Double Glazing Production: Automates the creation of insulating glass units with precise servo-controlled plate pressure for uniform sealing and structural integrity.
  • Argon-Gas Filling: Integrates advanced argon gas injection technology to enhance thermal insulation, energy efficiency, and soundproofing properties.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a corrosion-resistant stainless steel body, you can ensure long-lasting durability in harsh industrial environments, outperforming traditional models prone to rust or wear.*

  • 2. Servo-Controlled Precision Automation

  • With servo-controlled plate pressure and multi-program presets, you can automate alignment processes and reduce manual adjustments compared to conventional systems, enhancing accuracy and efficiency.*

  • 3. High-Throughput Production Capacity

  • With a high-capacity design optimized for continuous operation, you can achieve industry-leading annual production volumes, up to 20% faster than traditional glass lines.*

  • 4. Customizable Processing Adaptability

  • With modular, customizable processing sections, you can adapt to diverse insulating glass specifications and production demands, ideal for both commercial and industrial applications.*

  • 5. Safety-Certified Energy Efficiency

  • With safety-certified automation and eco-friendly argon-gas filling technology, you can meet rigorous industry standards while reducing energy consumption compared to non-certified alternatives.*

Product details

Automatic Double Glazing Insulating Glass Production Line with Servo Control Plate Pressure and Argon-gas Filling Function

The Automatic Double Glazing Insulating Glass Production Line is a high-capacity, servo-controlled industrial machine designed for precision manufacturing of insulating glass units (IGUs). With features like argon-gas filling and automated plate pressure control, it ensures energy efficiency and durability in final products. Built from corrosion-resistant stainless steel, this machine is ideal for large-scale production environments requiring high throughput and quality consistency.

Technical specifications

FeatureSpecificationBenefit
Servo Control Plate Pressure±0.1 MPa precision controlUniform sealing, reduced defects
Argon-Gas Filling Function99.9% argon purity, programmable levelsEnhanced thermal/ sound insulation
Stainless Steel ConstructionAISI 304, IP65-rated componentsCorrosion resistance, long operational life
Processing CapacityUp to 500,000 units/yearHigh-volume production for industrial needs
Automation LevelFully integrated PLC control system20% faster production cycles vs. manual lines
Safety FeaturesEmergency stop, guard interlocksISO 13849-1 compliant safety protocols
Material HandlingAdjustable conveyor belts (0.5–2 m/s)Flexible adaptation to different glass sizes

Customization guide

Adjustable parameters include:

  • Plate Pressure Settings: Tailor pressure levels for varying glass thickness (3–12 mm).
  • Argon Filling Rates: Optimize gas flow for different IGU dimensions.
  • Conveyor Speed: Match production speed to facility requirements.

Get inspired

With this production line, manufacturers can streamline large-scale IGU fabrication while maintaining strict quality standards. The servo-driven precision and argon-gas integration ensure products meet energy-efficient building codes, making it ideal for commercial glazing projects.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed150 units/hour+20% (180 units/h)+35% (200 units/h)
Argon Purity99.5%99.9%99.99%
Automation LevelSemi-automatedFully automatedAI-driven adaptive
Energy Efficiency5.2 kW/unit-15% (4.4 kW/unit)-30% (3.6 kW/unit)
CertificationsCE, ISO 9001+RoHS, UL+TÜV, UL 60950

Supplier's note

  1. Technical Breakthroughs:

    • Servo Control Precision: ±0.1 MPa accuracy ensures defect-free seals, reducing rework by 40%.
    • Ultra-High Argon Purity: The Pro Model’s 99.99% argon minimizes gas leakage, extending IGU lifespan by 25%.
    • AI-Driven Adaptability: The Pro’s machine learning algorithms optimize pressure and gas flow in real time, cutting setup time by 30%.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs prioritizing cost-efficiency. Suitable for standard residential projects requiring 150 units/hour.
    • Advanced Model: Best for mid-sized factories needing full automation and compliance with EU RoHS standards.
    • Pro Model: Choose for high-volume commercial projects (e.g., skyscrapers) demanding triple-industry-standard argon purity and energy savings.

With the Pro version’s 99.99% argon purity, you can ensure IGUs retain thermal efficiency for over 25 years. Paired with its AI-driven controls, this reduces manual adjustments and downtime, directly lowering operational costs by 20%.

Frequently asked questions

  • Which model of the Automatic Double Glazing Production Line suits high-volume glass manufacturing facilities?

  • How often does the insulating glass production line require maintenance, and what’s the process?

  • What’s the difference between servo-controlled and traditional plate pressure systems in glass production lines?

  • Can the production line be customized for specialized glass types like tempered or low-emissivity (Low-E) glass?

  • Is the argon-gas filling system of the production line certified for energy-efficient glass standards?

  • What safety features does the insulating glass production line include to protect operators?

  • How does the servo control system improve efficiency in glass production compared to pneumatic systems?

  • Does the production line support integration with existing factory automation systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Production CapacityLarge-scale manufacturingIndustry Standard: 50 units/day (ISO 9001 compliant)
Our Base: 100 units/day (▲)
Our Advanced: 200 units/day (▲▲)
Meets industrial demands; scales with production needsHigher upfront costs for Advanced models; requires larger facility space
Automation LevelHigh-volume, repetitive tasksIndustry Standard: Semi-automated (manual adjustments)
Our Base: Servo-controlled automation (▲)
Our Advanced: Fully automated with AI (▲▲)
Reduces labor costs; minimizes human errorRequires skilled operators for Advanced models; complex setup for AI integration
Energy EfficiencyEco-conscious facilitiesIndustry Standard: 15 kWh/unit (IEC 60038)
Our Base: 10 kWh/unit (▲)
Our Advanced: 7 kWh/unit (▲▲)
Lowers operational costs; aligns with sustainability goalsHigher initial investment for energy-efficient components
PrecisionAerospace/glass engineeringIndustry Standard: ±1mm (ISO 2768)
Our Base: ±0.5mm (▲)
Our Advanced: ±0.1mm (▲▲)
Ensures high-quality outputs (e.g., for aircraft windows)Maintenance costs rise with precision upgrades; requires specialized calibration
Argon Gas FillingEnergy-efficient window productionIndustry Standard: No argon filling
Our Base: Argon filling (90% purity) (▲)
Our Advanced: Argon filling (95% purity) (▲▲)
Improves thermal insulation (reduces energy loss by 30%)Higher gas costs; requires trained technicians for Advanced systems
Safety FeaturesCompliance-driven environmentsIndustry Standard: Basic safety guards (OSHA compliant)
Our Base: Multi-sensor safety system (▲)
Our Advanced: Real-time monitoring (▲▲)
Reduces workplace accidents; meets global safety standardsAdvanced systems may overwhelm small-scale operations; requires ongoing monitoring

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