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Automatic Efficient Anti-Slip Carpet Composite Equipment with PLC Production Line for Leather Gluing Film Application

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Anti-Slip Carpet & Leather Film Composite: Utilizes PVC extrusion and PLC-controlled gluing processes to create durable, slip-resistant surfaces for carpets and leather products.
  • Automated Material Handling: Features a single-screw extrusion system (38CrMoAlA alloy) for precise PVC processing, paired with rollers and belts for efficient material feeding and transformation.

Key features

  • 1. Advanced Material Technology

  • With a 38CrMoAla alloy screw design, ensure high durability and corrosion resistance, extending equipment lifespan by up to 40% compared to standard steel screws*. The PVC material compatibility guarantees stable film adhesion for leather-glued carpets, outperforming non-PVC alternatives in flexibility and wear resistance.

  • 2. Intuitive Interactive Design

  • With PLC-based touchscreen controls, you can adjust parameters and monitor processes in real-time, reducing operational errors by 30% versus manual systems*. The modular design allows quick customization for diverse material processing needs, adapting to both small-batch prototyping and mass production.

  • 3. Precision Performance Parameters

  • Achieve ±0.5mm precision in PVC film application, minimizing material waste by 25% compared to semi-automatic models*. The single-screw extrusion system ensures consistent output speeds, enabling up to 150 meters/hour of composite carpet production.

  • 4. Industrial Scenario Solutions

  • Designed for 24/7 continuous operation, this machine handles large PVC rolls (up to 2 meters in width), meeting commercial production demands without downtime*. Its anti-slip composite technology ensures superior adhesion for heavy-traffic carpets, surpassing basic gluing methods in durability.

  • 5. Certified Safety and Compliance

  • Equipped with CE certification, this equipment meets EU safety standards for industrial machinery, prioritizing operator protection through guardrails, safety lights, and automated emergency stops*.

Product details

Automatic Efficient Anti-Slip Carpet Composite Equipment with PLC Production Line for Leather Gluing Film Application

The Automatic Efficient Anti-Slip Carpet Composite Equipment with PLC Production Line is a high-performance industrial machine designed for precision PVC-based material processing, particularly for leather gluing film applications. Built with a robust steel and aluminum frame, this equipment combines automation, safety, and versatility to streamline composite material production.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialPVC (processed material)Manufacturing anti-slip carpets, automotive interiors
Control SystemPLC-based automationPrecise, repeatable gluing and composite processes
Screw DesignSingle-screw, 38CrMoAlA alloyHigh durability for continuous PVC extrusion
Safety FeaturesGuardrails, safety lights, CE certifiedEnsuring operator safety in industrial settings
Voltage380V, 3-phaseStandard industrial power compatibility
Modular DesignAdjustable rollers/belts, modular componentsCustomizable for varied material thicknesses and production scales

Customization guide

Adjustable parameters include roller spacing, belt tension, and processing speed to meet specific material thickness or production rate needs. The modular design allows adding/removing components for tailored applications (e.g., thin film gluing vs. thick composite layers).

Get inspired

With its PLC-driven automation and CE-certified safety features, this equipment empowers manufacturers to produce high-quality anti-slip carpets and leather composites efficiently. Its versatility ensures adaptability across industries like automotive, flooring, and packaging.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed15 m/min+20% (18 m/min)+40% (21 m/min)*
Material Thickness0.5–3 mm0.5–5 mm0.5–8 mm
Automation LevelSemi-automatedFully automatedAI-assisted monitoring
Safety FeaturesBasic guardrailsEnhanced sensorsReal-time hazard alerts

Supplier's note

  1. Three Technical Breakthroughs:

    • 38CrMoAlA Screw Alloy: Enhances wear resistance by 30% compared to standard steels, extending tool life.
    • PLC Integration: Reduces setup time by 25% via programmable presets for repeatable gluing patterns.
    • Modular Design: Allows on-site adjustments to accommodate 50% thicker materials than fixed-system competitors.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale manufacturers prioritizing cost-efficiency (e.g., boutique carpet shops).
    • Advanced Model: Suited for medium-volume production requiring full automation (e.g., automotive interior suppliers).
    • Pro Model: Recommended for large-scale operations needing high-speed, AI-driven precision (e.g., industrial flooring manufacturers).

Example benefit: "With the Pro Model’s 8mm material capacity, you can produce heavy-duty anti-slip mats for commercial spaces—20% faster than traditional extruders."

Frequently asked questions

  • Which model of automatic carpet composite equipment is best suited for high-volume leather gluing film production?

  • How do I maintain the rollers and belts of the anti-slip carpet composite machine to ensure longevity?

  • Why is PVC preferred over other materials for anti-slip carpet composites in this equipment?

  • Can this PVC leather gluing film machine be customized for processing different material thicknesses?

  • Is the 38crmoala screw material of the equipment compliant with industrial safety standards?

  • How does the PLC control system improve production efficiency in carpet composite machines?

  • What does the 1-year warranty cover for the automatic PVC composite equipment?

  • Why is a single-screw design advantageous for PVC processing in this machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production, repetitive tasksIndustry Standard: Semi-automatic (manual intervention required)
Our Base: Fully automatic (PLC-controlled)
Our Advanced: ▲ Fully automatic + AI monitoring
Reduces labor costs by 40% (ISO 9283 compliance)
Consistent output quality
Higher upfront cost ▲ (Base: $25K
Material CompatibilityFlexible material processingIndustry Standard: Limited to basic plastics (e.g., LDPE)
Our Base: PVC (ISO 18064 compliant)
Our Advanced: ▲ PVC + TPU blends (ASTM D790)
Processes 25% more material types ▲
Withstands 50+ chemical exposures (ASTM D543)
Requires specialized training for advanced materials
Safety ComplianceIndustrial facilities, regulated environmentsIndustry Standard: Basic safety guards (OSHA minimum)
Our Base: CE-certified guardrails + emergency stops
Our Advanced: ▲ CE + ISO 13849 safety protocols
98% OSHA compliance rate ▲
30% fewer workplace incidents (TÜV data)
Compliance adds 15% to production setup time
Screw DesignHigh-viscosity material extrusionIndustry Standard: Carbon steel single-screw (150 RPM max)
Our Base: 38CrMoAlA single-screw (200 RPM ▲)
Our Advanced: ▲ Dual-screw (250 RPM ▲▲)
30% faster throughput ▲
25% lower wear (per 1000hrs testing)
Dual-screw requires 20% more energy
Voltage CompatibilityGlobal industrial facilitiesIndustry Standard: 220V single-phase
Our Base: 380V 3-phase (IEC 60038)
Our Advanced: ▲ Auto-voltage adjustment (220V–480V)
40% energy efficiency ▲
Operates in 85% of global grids ▲▲
Advanced model adds 10% to unit weight
Warranty & SupportLong-term operational reliabilityIndustry Standard: 6-month parts warranty
Our Base: 12-month warranty + remote diagnostics
Our Advanced: ▲ 24-month warranty + on-site service ▲▲
95% uptime guarantee ▲
24/7 technical support (ISO 9001)
Advanced support increases total cost by 25%

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