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Automatic Field Coil Winding Machine for Stator Coils Electric Precision Coil Winding Equipment With Advanced Technology

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Winding Automation: Designed for automatic winding of stator coils and cylindrical components in electric motors, utilizing CNC technology for high accuracy and repeatability.
  • Multi-Stage Processing: Equipped with modular stations and a conveyor system to handle tasks like winding, coating, and assembly in a single workflow.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body (stainless steel/aluminum), ensure long-lasting durability in industrial environments.

  • 2. Advanced Touchscreen Interface

  • With an intuitive touchscreen interface, program multi-task presets for different coil specifications.

  • 3. CNC Precision for High Accuracy

  • CNC precision ensures ±0.01mm dimensional accuracy, delivering 25% faster output than non-CNC models.

  • 4. Versatile Commercial-Grade Operation

  • Designed for continuous commercial use, handle high-volume production while maintaining precision.

  • 5. Industrial Safety Compliance

  • Complies with industrial safety standards, ensuring operator protection and regulatory compliance.

Product details

Automatic Field Coil Winding Machine for Stator Coils Electric Precision Coil Winding Equipment With Advanced Technology

The Automatic Field Coil Winding Machine is a high-precision industrial solution designed for automated stator coil winding in electric motors and transformers. Built with corrosion-resistant materials and advanced CNC technology, it ensures consistent quality and efficiency in cylindrical component manufacturing.

Technical specifications

FeatureSpecificationBenefit
MaterialStainless steel/aluminum constructionDurability and corrosion resistance
Control SystemCNC automated programmingPrecision winding and repeatability
Automation LevelFully automatic operationReduced manual intervention and downtime
Precision Tolerance±0.01mm (adjustable)High accuracy for critical components
Conveyor SystemModular, multi-station designSimultaneous processing of multiple coils
Safety FeaturesGuarded moving parts + emergency stopsOperator safety and compliance with OSHA

Customization guide

Adjustable parameters include:

  • Winding Diameter: Customize to fit 10–50mm coil sizes for diverse applications.
  • Speed Settings: Optimize cycle time (5–30 RPM) to match production demands.
  • Material Compatibility: Configure feeders for copper, aluminum, or composite wires.
    With modular design, users can expand stations or integrate sensors for real-time quality checks.

Get inspired

Enhance your production line with this precision winding machine. Whether manufacturing small electric motors or large industrial transformers, its automation and accuracy ensure consistent coil quality. Pair it with advanced material feeds for 24/7 operation or upgrade to Pro models for aerospace-grade tolerances.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Precision Tolerance±0.03mm±0.015mm±0.005mm*
Max Coil Diameter30mm40mm50mm
Cycle Speed15 RPM22 RPM (+47%)30 RPM (+100%)
Material Feeds2 channels4 channels6 channels
CertificationsISO 9001ISO 9001 + CEISO 9001 + CE + RoHS

Supplier's note

  1. Technical Breakthroughs:

    • CNC Automation: Enables complex winding patterns with ±0.005mm precision (Pro model), reducing defects by 90%.
    • Modular Design: Stations can be reconfigured in 2 hours, cutting downtime vs. fixed systems.
    • Dual-Speed Motors: Base model’s 15 RPM ensures reliability, while Pro’s 30 RPM outperforms industry benchmarks by 20%.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs producing standard motors (e.g., HVAC systems) with limited budgets.
    • Advanced Model: Choose for automotive or robotics applications needing 15μm tolerance and 4-channel feeds.
    • Pro Model: Required for aerospace or medical devices where ±0.005mm precision and RoHS compliance are critical.
      Example: With the Pro’s advanced tolerance, you can wind stator coils for turbine generators that withstand extreme thermal cycles. Pair its 6-channel feed with high-conductivity copper to achieve 20% lower energy losses.

Frequently asked questions

  • Which automatic coil winding machine suits small transformer manufacturing facilities?

  • How to maintain the frothing nozzle of an automatic stator coil winding machine?

  • Stainless steel vs aluminum: Which material is better for coil winding machine durability?

  • Can I customize the automatic field coil winding machine for non-standard stator sizes?

  • Is the material of this coil winding machine FDA-approved for precision applications?

  • What’s the difference between CNC and non-CNC coil winding machines for electric coils?

  • How does the automatic coil winding machine handle varying wire thicknesses?

  • Does the machine include safety features for high-precision coil winding operations?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-corrosion environments (marine/chemical plants)Industry Standard: Carbon Steel (ASTM A36) ▲ Our Base: Stainless Steel 304 (ASTM A240) ▲ Our Advanced: 316L + Ceramic Coating (ISO 2081)Enhanced corrosion resistance ▲ Base: 2x longer lifespan ▲ Advanced: 5x in harsh environmentsHigher material costs (Base: +15%, Advanced: +30%)
Automation LevelHigh-volume production, repetitive tasksIndustry Standard: Semi-Automatic ▲ Our Base: Fully CNC (ISO 9283 Class 5) ▲ Our Advanced: AI-Adaptive Control (Custom PLC)Reduced labor costs ▲ Base: 40% faster setup ▲ Advanced: 20% fewer errorsHigher initial investment (Advanced: 50% cost premium)
Precision ControlAerospace/medical componentsIndustry Standard: ±0.1mm (ISO 230-2) ▲ Our Base: ±0.05mm ▲ Our Advanced: ±0.01mm (ISO 230-2)Tighter tolerances ▲ Base: Meets FDA standards ▲ Advanced: NASA-grade accuracyRequires skilled operators (Advanced: 30% longer training)
Processing SpeedMass production linesIndustry Standard: 30 coils/hour (IEC 60076-17) ▲ Our Base: 45 coils/hour ▲ Our Advanced: 60 coils/hourHigher throughput ▲ Base: 50% faster than manual ▲ Advanced: 100% efficiencyHigher energy consumption (Advanced: 25% more power)
VersatilityCustom product linesIndustry Standard: 5 coil types ▲ Our Base: 10+ types (ISO 10303) ▲ Our Advanced: 15+ types + real-time adjustmentsReduced downtime ▲ Base: 30% faster retooling ▲ Advanced: On-demand customizationLonger setup time for new designs (Advanced: +2 hours)
Safety FeaturesHazardous environmentsIndustry Standard: Basic guards ▲ Our Base: IP54 (IEC 60529) ▲ Our Advanced: IP65 + Emergency Stop + DustproofCompliance with OSHA standards ▲ Base: 0 reported accidents ▲ Advanced: 99% hazard preventionMay slow cycle times (Advanced: 5% speed reduction)

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