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Automatic High Frequency Carbon Steel Galvanized Making Machine 32-102mm ERW Welded Tube Mill Line Square Tube Roller Forming

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Frequency Welding: Produces high-quality carbon steel pipes (32-102mm diameter) via advanced high-frequency induction welding technology, ensuring seamless and durable joints.
  • Multi-Shape Fabrication: Capable of forming round, square, and rectangular tubes through customizable roller dies and precision forming processes.

Key features

  • 1. Robust Carbon Steel Construction

  • With a corrosion-resistant carbon steel body, you can ensure long-lasting durability and structural integrity in demanding industrial environments.

  • 2. Automated Multi-Shape Production System

  • With an advanced touchscreen interface and multi-program presets, you can seamlessly switch between producing round, square, and rectangular tubes to meet diverse manufacturing demands.

  • 3. High-Frequency Welding Efficiency

  • With high-frequency welding technology, you can achieve seamless welds and faster production speeds—up to 20% quicker than conventional ERW methods*.

  • 4. Modular Customization for Versatile Applications

  • With a modular design and adjustable tooling, you can adapt to produce pipes for construction, automotive, and infrastructure projects, ensuring flexibility across industries.

  • 5. Certified for Global Compliance

  • With CE certification, you can ensure compliance with EU safety and quality standards, enabling seamless entry into international markets.

Product details

Automatic High Frequency Carbon Steel Galvanized Making Machine 32-102mm ERW Welded Tube Mill Line Square Tube Roller Forming

The Automatic High Frequency Pipe Making Machine 32-102mm is a robust, CE-certified industrial solution for manufacturing carbon steel tubes in round, square, and rectangular shapes. Designed for precision and versatility, this machine supports seamless production of tubes ranging from 32mm to 102mm in diameter, catering to diverse applications in construction, automotive, and infrastructure sectors.

Technical specifications

FeatureSpecificationBenefit
MaterialCarbon SteelEnsures durability and cost-effective production.
Pipe Dimensions32–102mm diameterVersatile for structural components and fittings.
CertificationCE CertifiedGuarantees compliance with EU safety standards.
Pipe ShapesRound, Square, RectangularAdaptable to meet varied industrial design needs.
Welding TechnologyHigh Frequency ERWAchieves seamless, high-strength welded joints.

Customization guide

Adjustable die sets and roller configurations allow customization of tube thickness, curvature, and material feed rates to meet specialized production requirements.

Get inspired

With its modular design and CE certification, this machine empowers manufacturers to produce high-quality carbon steel tubes for applications ranging from automotive frames to construction scaffolding.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed15m/min+20% faster+35% faster*
Precision Tolerance±0.3mm±0.2mm±0.1mm
Energy EfficiencyStandard15% lower energy use30% lower energy use

Supplier's note

  1. Technical Breakthroughs:

    • CE Certification: Ensures compliance with international safety standards, enabling global market access.
    • Precision Tolerance: ±0.1mm accuracy in the Pro model guarantees flawless tube geometry for high-end applications.
    • Energy Efficiency: The Pro model’s 30% lower energy consumption reduces operational costs compared to traditional systems.
  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium workshops prioritizing cost-effectiveness and basic production needs.
    • Advanced Model: Suitable for mid-volume manufacturers requiring enhanced speed and precision for automotive or HVAC components.
    • Pro Model: Best for large-scale operations demanding top-tier precision (e.g., aerospace tubing) and energy savings.

With the Pro model’s ±0.1mm precision, you can produce aerospace-grade tubes that meet stringent industry standards. Pair this with its 35% faster production speed to boost output without compromising quality.

Frequently asked questions

  • Which model of high frequency pipe making machine is suitable for small-scale steel tube production?

  • How do I perform routine maintenance on a high frequency pipe mill to ensure longevity?

  • Carbon steel vs stainless steel for welded tubes: Which is better for structural applications?

  • Can this pipe mill produce custom square or rectangular tube profiles?

  • Is the high frequency pipe making machine CE certified for industrial use?

  • What safety features does the steel tube mill have to protect operators?

  • Does the machine incorporate energy-saving technologies?

  • How does the machine ensure precise tube dimensions during production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material QualityHeavy industrial constructionIndustry Standard: Basic carbon steel (ASTM A36)
Our Base: ASTM A53 Grade B
Our Advanced: ASTM A106 Grade B (▲15% tensile strength)
Base: Cost-effective for standard applications
Advanced: Withstands extreme pressures (e.g., oil pipelines)
Advanced: Higher cost due to premium alloy composition
Production CapacityMass manufacturing plantsIndustry Standard: 10–20 m/min
Our Base: 25 m/min (ISO 9283)
Our Advanced: 35 m/min (▲40% efficiency)
Base: Meets mid-volume demands
Advanced: Reduces lead times for high-demand projects
Advanced: Requires larger floor space and skilled operators
Shape FlexibilityCustom pipe fabricationIndustry Standard: Round pipes only
Our Base: Round + square/rectangular (±1.2mm flatness tolerance)
Our Advanced: Custom profiles (e.g., hexagonal, D-shape) (▲20% design versatility)
Base: Versatile for HVAC and furniture
Advanced: Suits specialized aerospace/automotive parts
Advanced: Longer setup time for non-standard shapes
Automation LevelSmart factoriesIndustry Standard: Semi-automated (manual calibration)
Our Base: Fully automated (PLC-controlled)
Our Advanced: AI-driven real-time adjustments (▲30% defect reduction)
Base: Reduces labor costs
Advanced: Minimizes human error in precision parts
Advanced: Requires IoT infrastructure investment
Energy EfficiencyGreen manufacturing initiativesIndustry Standard: 1.2 kWh/m
Our Base: 0.9 kWh/m (ISO 14501)
Our Advanced: 0.6 kWh/m (▲50% savings via regenerative braking)
Base: Lowers operational costs
Advanced: Meets EU energy efficiency mandates
Advanced: Higher upfront cost for energy recovery systems
Safety FeaturesHazard-sensitive environmentsIndustry Standard: Basic guards
Our Base: Dual-layer safety shields + emergency stops
Our Advanced: Laser-based intrusion detection (▲100% compliance with OSHA 1910.212)
Base: Meets baseline safety norms
Advanced: Zero unplanned downtime from safety halts
Advanced: Requires annual sensor recalibration

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