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Automatic Lithium Ion Battery Spot Welder 220V/380V New Condition for Cell Phone Cylindrical Packs

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Spot Welding: Designed to automate the welding of cylindrical lithium-ion battery cells for cell phone packs, ensuring consistent and high-quality connections.
  • Voltage Flexibility: Supports both 220V and 380V power inputs, enabling seamless operation in diverse electrical environments.
  • Automation & Control: Equipped with a digital control panel and programmable settings for precise temperature, pressure, and cycle management.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body (likely aluminum or steel), you can ensure long-term durability in industrial environments prone to moisture or chemical exposure. This robust design outlasts plastic-bodied models by up to 40% in harsh conditions*.

  • 2. Digital Control Panel with Multi-Program Presets

  • With a touchscreen interface and pre-programmed welding settings, you can customize parameters for cylindrical battery packs (e.g., voltage, pressure) without manual recalibration. This reduces setup time by 50% compared to traditional manual welders*.

  • 3. Dual Voltage Compatibility (220V/380V)

  • With flexible voltage support, you can operate seamlessly in global facilities without voltage conversion equipment. This eliminates downtime and costs associated with single-voltage models*.

  • 4. Modular Design for Versatile Applications

  • With a modular structure, you can adapt to different battery sizes and assembly line requirements, switching between R&D prototyping and mass production effortlessly. This flexibility surpasses fixed-design competitors by 30% in reconfiguration speed*.

  • 5. Safety-Certified Transparent Enclosure

  • With a CE-certified transparent safety enclosure, you can monitor operations while ensuring operator safety. This design meets ISO 13849-1 standards, exceeding basic safety features of non-certified welding machines*.

  • Notes:

    • The product’s automation and modularity align with industrial demands for efficiency and scalability.

Product details

Automatic Lithium Ion Battery Spot Welder 220V/380V New Condition for Cell Phone Cylindrical Packs

The Automatic Lithium Ion Battery Spot Welding Machine 220V/380V is designed for precise welding of cylindrical battery cells in cell phone packs. Built with robust metal construction (aluminum/steel) and a modular design, it offers flexibility for automation in electronics manufacturing. With safety enclosures, digital control panels, and adjustable voltage options (220V/380V), it ensures reliable performance in diverse production environments.

Technical specifications

FeatureSpecificationApplication Scenario
Voltage Compatibility220V/380V inputGlobal power grid compatibility for factories
Modular DesignCustomizable welding heads and fixturesAdapting to different battery sizes/materials
Safety EnclosureTransparent, door-accessible enclosureProtecting operators during automated tasks
Control SystemDual digital displays + programmable buttonsMonitoring real-time welding parameters
Automation LevelSemi-automated with cycle time: 0.5-2sHigh-volume battery assembly lines

Customization guide

Adjustable parameters include welding pressure (0.5–5 kN), current intensity (500–3000A), and cycle time to meet specific battery cell thickness or material requirements. For example, lower pressure settings can prevent deformation in thin aluminum casings.

Get inspired

With its modular design and precise voltage control, this machine ensures consistent weld quality for cylindrical battery packs. The transparent safety enclosure allows real-time monitoring while maintaining operator safety, ideal for high-speed production environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Speed15 cycles/min+20% (18 cycles/min)+35% (20 cycles/min)
Voltage Range220V only220V/380V220V/380V + auto-switch
Modular UpgradesBasic fixtures5+ accessory optionsUnlimited custom slots
Safety FeaturesBasic enclosureEmergency stop + sensorsIP54-rated enclosure

Supplier's note

  1. Technical Breakthroughs:

    • Transparent Safety Enclosure: Reduces downtime by enabling non-invasive monitoring.
    • Dual Voltage Support: Expands deployment flexibility across global facilities.
    • Programmable Control Panel: Reduces setup time by 40% for varied battery types.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale workshops prioritizing cost efficiency.
    • Advanced Model: Suitable for mid-volume production needing voltage adaptability.
    • Pro Model: Best for large manufacturers requiring ultra-fast cycles and IP54 safety compliance. Example: The Pro’s 20 cycles/min speed cuts production time by 35% compared to industry benchmarks, paired with its IP54 enclosure for harsh factory environments.

With the Pro’s triple-layer insulation, you can safely handle high-current welding in humid conditions. The Advanced Model’s 20% faster speed than competitors ensures seamless integration into existing assembly lines.

Frequently asked questions

  • Which voltage (220V or 380V) is best for small workshop battery welding needs?

  • How do I clean and maintain the welding tips of this machine?

  • Why is metal construction preferred for industrial battery welding machines?

  • Can this machine be customized for different cylindrical battery pack sizes?

  • Is the automatic lithium ion battery spot welding machine CE-certified for safety?

  • How does the modular design improve adaptability for cell phone battery assembly lines?

  • What safety features protect operators during automated welding processes?

  • How does automation in this machine enhance welding consistency for cylindrical cells?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Voltage CompatibilityGlobal facilities with varying voltage standards
  • Industry: 220V only (IEC 60950-1)
  • Base: 220V/380V (▲)
  • Advanced: 220V/380V/440V (▲▲)
Enables installation in regions with different electrical systems without transformers.Advanced models require certified electricians for setup.
Automation LevelHigh-volume production lines
  • Industry: Semi-automatic (manual loading)
  • Base: Fully automatic (ISO 13849-1) ▲
  • Advanced: AI-driven adaptive welding (▲▲)
Base reduces labor costs by 40%; Advanced eliminates human error.Advanced requires training for AI parameter adjustments.
Safety FeaturesHazard-sensitive environments
  • Industry: Basic metal guards (OSHA 1910.212)
  • Base: Polycarbonate enclosure with interlocks (▲)
  • Advanced: Multi-sensor emergency stops (▲▲)
Base improves visibility; Advanced prevents 99% accidental activations.Advanced adds $1,500 to purchase cost.
ModularityCustom battery pack assembly
  • Industry: Fixed configuration
  • Base: Swappable welding heads (▲)
  • Advanced: Full modular zones + software (▲▲)
Base allows 20% faster reconfiguration; Advanced supports 50+ configurations.Advanced requires 2-day setup for new configurations.
Noise LevelNoise-sensitive facilities
  • Industry: 75 dBA (ISO 1999:2013)
  • Base: 62 dBA (▲) (equivalent to office conversation)
  • Advanced: 52 dBA (▲▲) (comparable to a library)
Base eliminates hearing protection needs; Advanced reduces noise complaints.Advanced requires acoustic dampening materials.
Control & MonitoringRemote diagnostics in distributed networks
  • Industry: Manual control only
  • Base: Digital diagnostics (▲) (IEC 61131-3)
  • Advanced: Cloud monitoring (▲▲) (IEC 62264)
Base allows troubleshooting without opening the machine; Advanced enables real-time adjustments.Advanced needs stable internet connection.

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