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Automatic Rotary Table Ultrasonic Plastic Welding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic Rotary Welding: Equipped with a rotating table for sequential or rotational ultrasonic welding of plastic components, ensuring uniform joint strength across multiple positions.
  • Precision Plastic Bonding: Utilizes 20kHz ultrasonic frequency to melt and weld ABS plastic parts with minimal thermal distortion, ideal for complex geometries.
  • Pneumatic Lift Control: Adjustable pressure system for consistent force application, enhancing weld quality and material integrity.

Key features

  • 1. Corrosion-Resistant Metal Frame

  • With a corrosion-resistant metal frame, ensure long-lasting durability in industrial environments. 30% more robust than plastic-framed models

  • 2. Programmable Touchscreen Interface

  • With a programmable touchscreen interface, customize welding parameters for precise control. 20% faster setup than manual models

  • 3. High-Frequency 20kHz Vibration

  • With 20kHz high-frequency vibration, achieve smoother welds compared to 15kHz machines.

  • 4. Automatic Rotary Table for Continuous Production

  • With an automatic rotary table, seamlessly weld cylindrical parts for mass production in automotive or electronics industries.

  • 5. Compliance with Industrial Safety Standards

  • With built-in safety guards and dust collection systems, meet OSHA and ISO safety certifications for workplace safety.

Product details

Automatic Rotary Table Ultrasonic Plastic Welding Machine

The DANREL Automatic Rotary Table Ultrasonic Plastic Welding Machine combines precision engineering with versatile automation to deliver high-quality plastic welding solutions. Designed for industries like automotive, aerospace, and consumer electronics, it offers reliable performance with a 20kHz frequency for minimal heat distortion and pneumatic lift control for smooth operation.

Technical specifications

FeatureSpecificationApplication Scenario
Frequency20kHz ±1% stabilityPrecision welding of thin ABS components in automotive trim
Lift ControlPneumatic with adjustable pressureEnsuring consistent pressure for fragile plastic parts
Welding Area150mm diameterIdeal for medium-sized automotive or electronics components
Material CompatibilityABS, PC, PP (with Pro model)Versatile for automotive, medical, and consumer goods
Worktable MaterialCast iron (Base), Aluminum (Pro)Heavy-duty stability for industrial use
Safety FeaturesIntegrated guards + dust collectionCompliance with OSHA standards in manufacturing environments
Automation LevelProgrammable control interfaceCustomizable workflows for batch production

Customization guide

Adjustable parameters include welding area size (up to 250mm in Pro model), lift pressure settings, and frequency stability to accommodate specialized materials like high-temperature plastics.

Get inspired

With its rotary table design, this machine simplifies multi-angle welding for complex geometries. For example, the Pro model’s ±0.1% frequency stability ensures flawless bonding of aerospace-grade ABS components under strict tolerances.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Area150mm200mm250mm (+66% vs Base)
Frequency Stability±1%±0.5% (+50% improvement)±0.1% (+90% improvement)*
Automation LevelBasic (manual)Semi-AutomaticFully Automatic (+40% efficiency)
Tool Capacity5 tools10 tools15 tools
Material CompatibilityABS onlyABS + PCABS + PC + PP

Supplier's note

  1. Technical Breakthroughs:

    • The Pro model’s ±0.1% frequency stability triples precision over industry standards, enabling aerospace-grade welding.
    • Fully automatic operation reduces downtime by 40% compared to manual systems.
    • Expanded material compatibility (e.g., high-temperature PP) opens new applications in automotive interiors.
  2. Model Selection Guidance:

    • Base Model: Ideal for small workshops producing standard ABS automotive parts.
    • Advanced Model: Best for medium-scale manufacturers needing flexibility with PC materials (e.g., consumer electronics).
    • Pro Model: Required for high-volume aerospace or medical device production demanding extreme precision and multi-material support.

*Pro model’s frequency stability improvement is calculated against the Base Model’s baseline.

Frequently asked questions

  • Which model of Automatic Rotary Table Ultrasonic Plastic Welding Machine suits small manufacturing workshops?

  • How do I maintain the welding head of an ultrasonic plastic welding machine?

  • What materials besides ABS can this ultrasonic welding machine handle?

  • Can the rotary table be customized for non-standard part sizes?

  • Is the 20kHz frequency critical for precise plastic welding?

  • How does pneumatic lift control improve safety?

  • What certifications does the DANREL ultrasonic welding machine have?

  • Can this machine automate welding for round-the-clock production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Ultrasonic Welders (Base)High-volume production of complex partsFrequency: 20kHz (ISO 21957); Welding area: 150mm (IEC 60947); Pneumatic lift (ISO 10218)High precision, fast cycles, precise alignmentHigher initial cost, requires training
Ultrasonic Welders (Advanced)Complex geometries, high precision needsFrequency: 30kHz ▲ (25% increase); Welding area: 200mm ▲ (33% larger); Electric lift ▲Enhanced precision, larger capacity, quieter operationEven higher cost, maintenance requirements
Hot Plate WeldersLarge parts, thick materialsHeating plate up to 300°C (ASTM D1822), cycle time 2–5 minsHandles thick materials, lower costLonger cycle times, less precision
Vibration WeldersAutomotive parts, high-strength jointsVibration freq 200–2000Hz (ISO 12125), force up to 10kNStrong joints, reliable for heavy-dutyNoisy, limited material compatibility
Laser WeldersMedical devices, electronicsLaser power 500–2000W (IEC 60825), non-contactPrecision, clean joints, no mechanical stressHigh cost, limited to thin materials
Spin WeldersCircular parts, toysSpindle speed 1000–5000 RPM (ISO 14644), automatic alignmentFast for circular parts, low costLimited to round parts, lower precision

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.