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Coil Winding Machine
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
  • Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider
Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider

Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider

  • >= 1 Sets
    $10,000
View product details

Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High Voltage Coil Winding: Designed to efficiently produce precision coils for transformers, ensuring consistent winding tension and alignment for high-voltage applications.
  • Transversal Wire Guiding: Equipped with an advanced wire guider system to accurately position and guide wires during winding, enhancing production quality and reducing errors.

Key features

  • 1. Robust Metal Construction for Industrial Durability

    • With a heavy-duty metal frame, maintain structural integrity under high-load operations*, ensuring longevity in demanding manufacturing environments.

  • 2. Intuitive Touchscreen Interface for Customization

    • With a touchscreen interface and programmable presets, adjust winding parameters effortlessly for diverse coil specifications*, streamlining setup for different transformer designs.

  • 3. Multi-Spindle Design for High-Volume Output

    • With simultaneous multi-spindle winding capability, achieve up to 30% faster production compared to single-spindle models*, boosting efficiency in high-volume coil manufacturing.

  • 4. Modular Design for Versatile Scenario Adaptation

    • Designed for high-voltage transformer production, adapt seamlessly between small-batch prototyping and large-scale manufacturing demands*, making it ideal for both industrial and commercial applications.

  • 5. Safety-Certified Features for Reliable Operation

    • Equipped with OSHA-compliant safety guards and precision controls, ensure operator protection and consistent quality during high-speed winding processes*, meeting rigorous industrial safety standards.

Product details

Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider

The Automatic Transformer High Voltage Coil Winding Machine with Transversal Wire Guider is a robust, semi-automated industrial solution designed for precision winding of high-voltage coils. Built with durable metal construction and a modular design, it supports customizable configurations for diverse manufacturing needs. Equipped with digital controls and safety features, this machine ensures consistent quality and operator safety in high-volume production environments.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionHeavy-duty metal frame with green industrial finishEnsures durability and resistance to environmental stress.
Automation LevelSemi-automated with programmable digital controlsEnables precise, repeatable winding processes with minimal manual intervention.
Wire Guiding SystemTransversal wire guider with adjustable tension controlAchieves precise alignment and uniform coil formation for high-voltage applications.
Modular DesignInterchangeable spindle configurationsAdaptable to different coil sizes and material types (e.g., copper, aluminum).
Safety FeaturesGuarded mechanical components and emergency stop systemReduces operational risks in high-speed winding scenarios.
Production Capacity4 simultaneous spindles, 150 meters/hour max winding speedHigh-throughput output for industrial-scale coil production.

Customization guide

Adjustable parameters include spindle spacing (±5mm tolerance), winding tension (0–50N), and rotational speed (50–200 RPM). These settings can be customized to meet specific material thicknesses, voltage requirements, or production volume demands.

Get inspired

With its transversal wire guider and modular design, this machine empowers manufacturers to produce high-precision coils for transformers, motors, and electrical appliances. Whether you need compact coils for consumer electronics or heavy-duty coils for industrial equipment, this solution delivers versatility and reliability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Speed150 m/h+20% (180 m/h)*+35% (203 m/h)*
Precision Tolerance±0.5mm±0.3mm±0.1mm
Automation LevelSemi-automatedFully automatedAI-assisted adaptive
Safety ComplianceISO 13849-1ISO 13849-1 + CEISO 13849-1 + UL/IEC
Material Capacity1–3mm wire diameter1–5mm wire diameter1–8mm wire diameter

*Compared to industry-standard models.

Supplier's note

  1. Technical Breakthroughs:

    • Transversal Wire Guider: Achieves ±0.1mm precision in the Pro Model, enabling flawless coil alignment for high-voltage applications.
    • Modular Spindle System: Allows rapid reconfiguration between small (1mm wire) and large (8mm wire) coil projects.
    • AI-Driven Pro Model: Integrates real-time tension monitoring, reducing material waste by up to 25% compared to manual systems.

  2. Model Selection Guidance:

    • Base Model: Ideal for SMEs requiring cost-effective, semi-automated production of standard coils (e.g., consumer electronics).
    • Advanced Model: Targets mid-scale manufacturers needing faster output (180 m/h) and compliance with global safety standards (CE/ISO).
    • Pro Model: Designed for industrial giants handling heavy-duty materials (e.g., 8mm copper) and requiring AI-optimized precision for aerospace or power grid components.

With the Pro Model’s triple-certified safety features and UL/IEC compliance, you can safely handle high-voltage materials while maintaining unmatched accuracy. Pair its adaptive tension control with thick-gauge wires to eliminate defects in critical infrastructure projects.

Frequently asked questions

  • Which model of automatic transformer coil winding machine suits high voltage applications?

  • How to clean and maintain the transversal wire guider on the machine?

  • What materials ensure durability in the Automatic Transformer High Voltage Coil Winding Machine?

  • Can the Automatic Transformer Winding Machine be customized for specific transformer designs?

  • Is the high voltage coil winding machine CE certified for safety standards?

  • How does the automatic winding feature improve production efficiency compared to manual methods?

  • What safety features does the Automatic Transformer Coil Winding Machine include?

  • What are the benefits of using an automatic vs manual coil winding machine for transformer manufacturing?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Winding MachinesSmall-scale prototyping, low-volume production±1mm precision (ISO 230-2), 10 units/hour, manual operationLow cost, minimal maintenance requirementsLabor-intensive, limited precision, slow production
Semi-Automatic MachinesMedium-volume production, basic transformer assembly±0.5mm precision (ISO 230-2), 30 units/hour, partial automationModerate cost, improves efficiency over manual systemsRequires operator intervention, lower throughput than fully automated systems
Our Base Model (Automatic)High-volume transformer manufacturing, industrial assembly±0.3mm precision (ISO 230-2) ▲▲, 50 units/hour ▲▲, transversal wire guiderHigh efficiency, reduces labor costs, reliable for standard transformer coilsHigher upfront cost, lacks advanced customization features
Industry Standard MachinesGeneral industrial use, moderate precision requirements±0.5mm precision (ISO 230-2), 30 units/hour, basic safety guardsBalanced cost-performance ratio, widely adoptedNoisier operation (80 dB), limited scalability for high-precision tasks
Our Advanced Model (CNC)High-precision aerospace components, medical devices, complex transformer cores±0.1mm precision (ISO 230-2) ▲▲▲, 70 units/hour ▲▲▲, AI-driven safety ▲▲Ultimate precision, customizable for specialized materials, quieter (70 dB ▲▲)Highest cost, requires skilled operators, complex setup
High-Precision CNC SystemsPrecision engineering, R&D labs, ultra-sensitive components±0.05mm precision (ISO 230-2) ▲▲▲▲, 40 units/hour, vacuum-sealed chambersUnmatched accuracy for critical applicationsExtremely expensive, niche use cases, maintenance-intensive

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