Automation Level | High-volume manufacturing | ▪ Industry Standard: Semi-automatic (manual setup) ▪ Our Base: Fully automatic (programmable controls) ▪ Our Advanced: AI-driven automation with real-time adjustments | ▲ Base: Reduces labor costs by 40% ▲▲ Advanced: Predictive maintenance cuts downtime by 30% | ▲▲ Advanced: 20% higher upfront cost vs. industry standard |
Material Compatibility | Diverse product applications | ▪ Industry Standard: PVC/PE (ASTM D1784) ▪ Our Base: PVC + engineering plastics (ISO 1043) ▪ Our Advanced: 12+ materials incl. high-temp polymers (UL 746B) | ▲ Base: Processes 30% more material types ▲▲ Advanced: Supports medical-grade materials | ▲▲ Advanced: Requires specialized operator training (+15% training time) |
Screw Efficiency | High-throughput production | ▪ Industry Standard: L/D 20:1 (ISO 10781) ▪ Our Base: L/D 28:1 (enhanced residence time) ▪ Our Advanced: L/D 32:1 (optimal for viscous resins) | ▲ Base: 25% higher output vs. industry standard ▲▲ Advanced: 15% energy savings for viscous materials | ▲▲ Advanced: 10% higher power consumption |
Durability | Harsh production environments | ▪ Industry Standard: Stainless steel (ASTM A276) ▪ Our Base: 38CrMoAlA alloy (ASTM A276) ▪ Our Advanced: Hardened steel + diamond coating (ISO 3369) | ▲ Base: 50% longer tool life ▲▲ Advanced: 3x wear resistance vs. industry standard | ▲▲ Advanced: 25% cost premium for coatings |
Safety Compliance | Regulated industries (e.g., automotive) | ▪ Industry Standard: ISO 9001 ▪ Our Base: CE certified (EN 60204) ▪ Our Advanced: CE + UL certification (UL 508) | ▲ Base: EU market access guaranteed ▲▲ Advanced: Global compliance reduces export barriers | ▲▲ Advanced: Certification delays production by 2-3 weeks |
Power Flexibility | Facilities with mixed voltage systems | ▪ Industry Standard: 220V single-phase ▪ Our Base: 380V 3-phase (IEC 60038) ▪ Our Advanced: Dual 220V/380V (IEC 60038) | ▲ Base: 30% higher power efficiency ▲▲ Advanced: 100% compatibility with legacy systems | ▲▲ Advanced: Requires custom wiring (+$500 cost) |