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Big Discount XYZ Stage Linear Guide Actuator Use Straight Helical Rack Gear Pinion

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Linear Motion: The helical rack and pinion system enables smooth, backlash-minimized linear movement, ideal for applications requiring high positional accuracy.
  • Torque Transmission: Efficiently converts rotational motion into linear force, supporting heavy-duty tasks with durable steel construction.

Key features

  • 1. Durable Steel Construction for Long-Lasting Performance

  • With a steel material composition, the XYZ Stage Linear Guide Actuator ensures exceptional durability and corrosion resistance, outlasting aluminum-based alternatives in harsh industrial environments.

  • 2. Precision Hobbing Process for Smooth Motion Control

  • Engineered via precise hobbing, the rack's teeth achieve micron-level alignment, enabling seamless interaction with gear systems and minimizing backlash. This design delivers smoother motion compared to conventionally cut gears.

  • 3. Custom Non-Standard Design for Tailored Applications

  • As a non-standard product, it accommodates specialized load capacities, travel distances, and mounting configurations, unlike one-size-fits-all standard actuators.

  • 4. Industrial-Grade Reliability for Continuous Commercial Use

  • The robust steel rack and precise linear guide system are optimized for high-cycle industrial applications, such as robotic staging or precision machinery, surpassing the intermittent-use limits of consumer-grade actuators.

  • 5. Enhanced Warranty Assurance for Peace of Mind

  • Backed by a 1.5-year warranty, this actuator offers extended protection against manufacturing defects, exceeding the 1-year standard in the gear actuator category.

Product details

Big Discount XYZ Stage Linear Guide Actuator Use Straight Helical Rack Gear Pinion

The Big Discount XYZ Stage Linear Guide Actuator features a precision-engineered straight helical rack gear-pinion system, designed for high-performance linear motion applications. Crafted from durable high-carbon steel and manufactured via precision hobbing, this non-standard rack system combines robustness with customizable flexibility, backed by a 1.5-year warranty.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialHigh-carbon steel (non-standard)Industrial machinery, robotics, heavy-duty automation
ProcessingPrecision hobbing for tight tolerancesApplications requiring smooth, backlash-free motion
ShapeStraight helical rack designLinear motion systems, stage positioning
CustomizationCustomizable dimensions/tooth profilesSpecialized machinery, non-standard equipment
Warranty1.5 yearsLong-term reliability assurance for industrial use

Customization guide

Adjustable parameters include tooth pitch, rack length, and material plating to meet specific load capacities, environmental conditions, or spatial constraints.

Get inspired

With its precision-engineered helical rack and robust steel construction, this actuator delivers smooth, accurate linear motion. Ideal for robotics arms, CNC machines, or automated assembly lines where reliability and customization are critical.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity500 kg+15% (575 kg)+30% (650 kg)*
Precision Tolerance±0.05 mm±0.03 mm±0.01 mm
Environmental ResistanceStandardCorrosion-resistant coatingChemical-resistant plating

Supplier's note

  1. Three Technical Breakthroughs:

    • Non-standard customization: Tailored tooth profiles and dimensions meet unique application needs.
    • Precision hobbing: Achieves tolerances 20% tighter than industry standards, reducing backlash.
    • Helical rack design: Minimizes noise and vibration for smoother motion compared to spur gears.
  2. Optimal Version Selection:

    • Base Model: Suitable for standard industrial applications (e.g., light-duty automation).
    • Advanced Model: Ideal for moderate loads and corrosive environments (e.g., food processing machinery).
    • Pro Model: Designed for heavy-duty use in harsh conditions (e.g., chemical plants or mining equipment). With its triple-industry-standard chemical resistance, the Pro Model ensures safe handling of aggressive fluids while maintaining precision via its ultra-tight tolerances. Pair this with its high load capacity for unmatched reliability in critical systems.

*Performance gains relative to Base Model specifications.

Frequently asked questions

  • Which XYZ Stage Linear Guide Actuator model is best suited for heavy machinery applications?

  • How does the helical rack gear pinion design improve performance over standard gears?

  • What’s the recommended lubrication for steel helical rack systems in dusty environments?

  • Can the XYZ Actuator’s rack teeth count be customized for specific motion requirements?

  • Steel vs Aluminum: Which material is better for high-load rack systems?

  • How do I clean the gear teeth to prevent wear and maintain efficiency?

  • Is the steel material in the gear pinion system ISO-certified for industrial use?

  • What’s the warranty period and coverage for the XYZ Stage Actuator?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Rack and Pinion SystemsIndustrial automation, roboticsHigh-carbon steel (ASTM A36) ▲
Precision hobbed teeth (ISO 9001)
Customizable pitch (tolerance ±0.01mm)
18-month warranty (exceeds industry standard 12 months) ▲
High load capacity ▲
Smooth motion ▲
Customizable design ▲
Higher cost ▲
Requires precise alignment ▲
Ball Screw ActuatorsCNC machines, precision instrumentsStainless steel lead screw (ASTM A276)
Preloaded balls (ISO 3408)
12-month warranty
High precision ▲
Efficient power transmission ▲
Wear over time ▲
Requires maintenance ▲
Lower customization flexibility
Belt Drive SystemsOffice equipment, light machineryPolymer belts (ISO 529)
Lightweight design ▲
12-month warranty
Low cost ▲
Quiet operation ▲
Lower load capacity ▲
Belt stretch over time ▲
Roller Screw ActuatorsHeavy machinery, aerospaceCorrosion-resistant alloy (ISO 13399)
24-month warranty ▲
Ultra-high load capacity ▲
Minimal wear ▲
High cost ▲
Complex installation ▲
Linear MotorsHigh-speed robotics, semiconductor toolsNo-contact design (IEC 60034)
18-month warranty ▲
Zero friction ▲
Ultra-fast acceleration ▲
Expensive ▲
Requires specialized control systems ▲
Timing Belt DrivesConveyor systems, packaging linesDurable rubber (ISO 4308)
Cost-effective ▲
12-month warranty
Reliable power transmission ▲
Low maintenance ▲
Moderate load capacity ▲
No backlash only in specific designs ▲

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