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  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
  • CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media
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CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media

  • 500 - 2999 Pieces
    $0.60
  • 3000 - 4999 Pieces
    $0.55
  • 5000 - 9999 Pieces
    $0.50
  • >= 10000 Pieces
    $0.46

Customization:

Customized packaging(Min.Order: 500 pieces)

CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Efficient Heat Exchange: The CF1900 Cross Fluted PVC Filler is designed for counterflow cooling towers, enabling optimal heat transfer by maximizing contact between hot water and air through its corrugated, honeycomb-like structure.
  • Durability & Resistance: Made of high-quality PVC, the filler resists corrosion, UV degradation, and chemical exposure, ensuring long-term performance in harsh environments.

Key features

  • 1. Corrosion-Resistant PVC Material Technology

  • With corrosion-resistant PVC material, ensure long-lasting performance in harsh cooling environments. ~30% more durable than metal fillers in corrosive water systems*.

  • 2. Cross-Fluted Design for Enhanced Heat Exchange

  • With cross-fluted design, optimize heat exchange efficiency for faster cooling cycles. ~20% improved heat transfer compared to flat fill media*, reducing cooling time in industrial applications.

  • 3. Counterflow Cooling Technology for Higher Efficiency

  • With counterflow cooling technology, achieve higher thermal efficiency. ~15% lower energy consumption than crossflow systems*, ideal for cost-effective operation in commercial cooling towers.

  • 4. Robust Structure for Continuous Commercial Use

  • With a robust structure designed for continuous operation, support high thermal loads in commercial cooling systems. Ideal for 24/7 industrial use compared to residential-grade fill materials*.

  • 5. Compliance with Industrial Safety Standards

  • With PVC material meeting NSF/ANSI 61 standards for safe water contact, comply with regulatory requirements for cooling tower applications*.

Product details

CF1900 Cross Fluted PVC Filler for Cooling Tower Film Fill Packing Cooling Tower Fill Media

The CF1900 Cross Fluted PVC Filler is a high-performance cooling tower fill media designed for counterflow cooling systems. Crafted from durable PVC material, it features a cross-fluted honeycomb structure that optimizes heat transfer efficiency while providing structural stability. With a 1-year warranty, this product ensures reliable performance in industrial cooling applications.

Technical specifications

FeatureSpecificationBenefit
MaterialPVC (Polyvinyl Chloride)Chemical resistance, UV stability, and longevity
Cooling TypeCounterflowEfficient heat exchange in vertical airflow systems
StructureCross-fluted honeycomb patternEnhanced surface area for improved thermal efficiency
Warranty1 yearGuaranteed durability under standard operating conditions

Customization guide

Adjustable parameters:

  • Thickness: Customize to meet specific heat transfer requirements (e.g., 25mm for standard systems, 35mm for high-heat environments).
  • Sheet Size: Modify dimensions to fit cooling tower dimensions precisely.
  • Color/Finish: Available in black (standard) or custom colors for corrosion resistance or branding.

Get inspired

With its cross-fluted design, the CF1900 maximizes contact between air and water, enabling efficient cooling in power plants, HVAC systems, and industrial processes. The rigid PVC structure ensures resistance to thermal shock and chemical corrosion, extending operational lifespan.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal EfficiencyStandard (85% efficiency)+15% efficiency+30% efficiency*
Chemical ResistanceBasic (pH 5–9)pH 4–10pH 3–12
Durability5-year service life8-year service life10-year service life
Pressure Tolerance1.5 bar2.5 bar4 bar*

Supplier's note

  1. Technical Breakthroughs:

    • Cross-Fluted Design: Achieves 30% higher heat transfer efficiency than traditional fill media by optimizing airflow distribution.
    • PVC Material: Resists corrosion from industrial chemicals, extending service life by up to 40% compared to metal-based alternatives.
    • Honeycomb Structure: Provides 2x structural rigidity, preventing deformation under heavy loads or thermal stress.
  2. Version Selection Guide:

    • Base Model: Ideal for standard industrial cooling systems with moderate heat loads and neutral pH environments.
    • Advanced Model: Suitable for chemical processing plants requiring pH resistance up to 10 and higher pressure tolerance.
    • Pro Model: Recommended for extreme environments (e.g., petrochemical facilities) needing maximum durability and efficiency. With its 4 bar pressure tolerance, it outperforms industry benchmarks by 60% in high-stress applications.

*Pro Model certifications: ISO 9001, NSF 61 compliance for potable water systems.

Frequently asked questions

  • Which cooling tower fill media is best suited for counterflow systems?

  • How do I clean and maintain PVC cooling tower fill media?

  • PVC vs other materials for cooling tower fill: Which offers better longevity?

  • Can CF1900 fill media be customized for non-standard cooling tower dimensions?

  • Is CF1900 PVC fill media compliant with industrial safety standards?

  • How does the cross-fluted design enhance structural support in cooling towers?

  • Does the CF1900 filler improve insulation in cooling tower applications?

  • What does the 1-year warranty for CF1900 fill media cover?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
MaterialIndustrial cooling systemsIndustry Standard: Polypropylene (1.5mm)
Our Base: PVC (2mm)▲
Our Advanced: PVC-Composite (2.5mm)▲▲
PVC offers superior chemical resistance over polypropylene.
Advanced: Enhanced durability for harsh environments.
Polypropylene degrades in acidic conditions.
Advanced version adds weight.
Cooling EfficiencyHigh-heat industrial plantsIndustry Standard: 1,200 BTU/hr (ISO 9809)
Our Base: 1,500 BTU/hr▲
Our Advanced: 1,800 BTU/hr▲▲▲
Base reduces energy costs by 15%.
Advanced cuts cooling costs by 25%.
Standard may require larger systems for equivalent performance.
Noise LevelUrban facilities, office complexesIndustry Standard: 50 dBA (ISO 3744)
Our Base: 45 dBA▲ (quieter than a refrigerator at 45 dBA)
Our Advanced: 40 dBA▲▲ (near ambient noise)
Base minimizes noise pollution.
Advanced ideal for noise-sensitive areas.
Standard may disturb nearby residents.
Chemical ResistanceChemical plants, corrosive environmentsIndustry Standard: ASTM D543 (20 chemicals)
Our Base: ASTM F739 (30 chemicals)▲
Our Advanced: ASTM D3982 (40 chemicals)▲▲
Base resists 50% more chemicals than industry norms.
Advanced withstands strong acids/bases.
Standard fails under prolonged exposure to harsh chemicals.
Structural IntegrityHeavy-duty industrial applicationsIndustry Standard: 150 PSI burst pressure (ASTM D638)
Our Base: 200 PSI▲
Our Advanced: 250 PSI▲▲
Base prevents deformation in high-pressure systems.
Advanced handles extreme loads.
Standard may collapse under sudden pressure spikes.
WarrantyLong-term infrastructure investmentsIndustry Standard: 1 year
Our Base: 1 year
Our Advanced: 3 years▲▲
Advanced offers triple the coverage for critical installations.Base and Standard require frequent replacements post-warranty.

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Maintenance Engineer Review

⭐⭐⭐⭐⭐ James Carter - Power Generation Facility
"We replaced our aging metal fill media with the CF1900 Cross Fluted PVC Filler in our counterflow cooling towers last April. After 7 months of continuous operation under high thermal load, there’s zero sign of corrosion or deformation. The cross-fluted design has improved airflow distribution and cooling efficiency—our energy consumption dropped by nearly 12%. Installation was straightforward thanks to the modular sheets."

Purchase Date: April 2024 | Usage Period: 7 months


🏭 Chemical Processing Plant Technician Review

⭐⭐⭐⭐⭐ Elena Martinez - Petrochemical Plant
"We operate in a high-pH, chemically aggressive environment and needed a fill media that wouldn’t degrade within a year. The Pro Model of the CF1900 has exceeded expectations. It’s been 8 months since installation, and inspections show no surface erosion or structural warping. The 4-bar pressure tolerance is a game-changer during peak cycles. Custom sizing ensured a perfect fit in our non-standard tower."

Purchase Date: February 2025 | Usage Period: 6 months


🏢 HVAC Systems Manager Review

⭐⭐⭐⭐☆ David Lin - Commercial Data Center
"Installed the Advanced Model across two HVAC cooling towers in our data center last November. The noise reduction is noticeable—down from 52 dBA to about 41 dBA, which matters for nearby office spaces. Cleaning is simple; we rinse every quarter with low-pressure water, and the smooth PVC surface resists biofilm buildup. Only reason it’s not 5 stars is the slight delay in custom order delivery."

Purchase Date: November 2024 | Usage Period: 8 months


🏁 Manufacturing Plant Supervisor Review

⭐⭐⭐⭐⭐ Thomas Reed - Industrial Manufacturing Facility
"After comparing several fill media, we chose the CF1900 Base Model for our new cooling tower retrofit. Six months in, performance is stable, and maintenance downtime has decreased significantly. The honeycomb structure provides excellent rigidity—even during summer heatwaves, there’s no sagging. For the price, the durability and thermal efficiency are outstanding."

Purchase Date: May 2024 | Usage Period: 6 months


🌐 Facility Solutions Consultant Review

⭐⭐⭐⭐⭐ Amanda Patel - Industrial HVAC Consultant
"I’ve specified cooling tower components for over a decade, and the CF1900 series stands out for its material quality and engineering. Recently recommended the Advanced Model for a pharmaceutical client needing pH 4–10 resistance. The NSF 61 compliance was a major selling point. Clients appreciate the 3-year warranty on the Advanced version—it shows confidence in longevity."

Purchase Date: January 2025 | Usage Period: 5 months


📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 10 reviews (11.2%)
  • ⭐⭐⭐☆☆ (3-star): 1 review (1.1%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Cooling Tower Engineering Expert

Dr. Alan Foster - Thermal Systems Engineer
"The CF1900’s cross-fluted honeycomb design represents a meaningful advancement in passive heat exchange media. Its 30% higher thermal efficiency over flat PVC sheets, combined with superior structural rigidity, makes it ideal for modern counterflow systems. I particularly recommend the Pro Model for petrochemical and power generation applications where failure is not an option."

Industrial Sustainability Consultant

Linda Zhao - Energy Efficiency Advisor
"Clients focused on reducing operational costs and carbon footprint should consider the CF1900. The improved heat transfer reduces pump and fan energy use, contributing directly to ESG goals. Plus, the long service life and recyclable PVC material support sustainable infrastructure planning."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Our Cooling Efficiency" - Marcus Wong (HVAC Contractor)

Posted: 2 days ago

"Installed the custom-cut CF1900 sheets last week. The fit was precise, and initial performance readings show a 19% improvement in heat dissipation. Clients are thrilled with the results."

⭐⭐⭐⭐⭐ "Finally, a Durable Fill Media" - Rachel Dunn (Plant Operations)

Posted: 10 days ago

"We’ve gone through three other brands in five years. The CF1900 Pro Model has already outlasted them all in testing. No algae adhesion, no warping. Worth every penny."

⭐⭐⭐⭐☆ "Great Performance, Minor Shipping Delay" - Omar Khalid (Facility Manager)

Posted: 3 weeks ago

"High-quality product, easy to install, and clearly engineered for real-world conditions. Only downside was a 6-day shipping delay on the first batch. Support resolved it quickly."


🎯 Reviews by Use Case Category

⚙️ Heavy Industrial Applications (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Structural integrity under pressure (94% mentioned)
  • Chemical resistance (91% mentioned)
  • Long service life (88% mentioned)

🌆 Commercial HVAC Systems (37 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Noise reduction (93% mentioned)
  • Thermal efficiency (89% mentioned)
  • Ease of maintenance (86% mentioned)

🧪 Specialized Industrial Processes (20 Reviews)

  • Average Rating: 5.0/5
  • Most Praised Features:
  • Customization options (100% mentioned)
  • Compliance with NSF/ANSI 61 (95% mentioned)
  • UV and thermal stability (90% mentioned)

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