With a corrosion-resistant metal body (brass/copper alloy), you can ensure reliable performance in harsh environments. Designed to withstand 20% more mechanical stress than standard carbon brushes*.
With a ribbed surface and hook-like mounting design, you can achieve secure attachment and easy installation. Reduces slippage compared to smooth-surfaced alternatives*.
With high mechanical stress tolerance, you can handle continuous operation in high-speed DC motors. Suitable for RPM ranges exceeding 10,000, outperforming conventional brushes*.
Designed for industrial/commercial use, you can ensure uninterrupted operation in demanding environments. Ideal for 24/7 applications, unlike home-use alternatives*.
Complies with industry safety standards (e.g., RoHS compliance), you can ensure reliability and safety. Meets or exceeds international quality certifications*.
The CG665 Carbon Brush is a durable, high-performance component designed for DC motors, featuring a ribbed metallic body and a hook-like protrusion for secure mounting. Crafted from a brass/copper alloy, it combines robust mechanical strength with excellent electrical conductivity. Its ribbed surface enhances grip and stability, while the hook ensures reliable attachment to motor components.
Feature | Specification | Benefit |
---|---|---|
Material | Brass/Copper alloy | High thermal and electrical conductivity |
Design | Ribbed surface + hook protrusion | Secure mounting and reduced slippage |
Compatibility | Standard DC motor interfaces | Universal fit for most industrial motors |
Temperature Range | -40°C to 120°C | Withstands extreme thermal environments |
Adjustable parameters:
With the CG665’s ribbed surface and robust alloy core, you can achieve seamless integration into industrial machinery. Its hook design ensures stable motor operation under vibration, while the temperature-resistant material safeguards performance in harsh environments.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Current Capacity | 10A | +15% (11.5A) | +30% (13A)* |
Service Life | 500 hours | 650 hours | 1,000 hours |
Temperature Range | -20°C to 100°C | -30°C to 110°C | -40°C to 120°C |
Certifications | CE | CE + RoHS | CE + RoHS + UL |
Technical Breakthroughs:
Version Selection Guide:
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Electrical Conductivity | High-current DC motors (e.g., industrial fans) | Industry Standard: 100 S/m ▲ Our Base: 120 S/m ▲▲ Our Advanced: 150 S/m (superior to copper alloys) | Enables smoother power transfer in heavy-duty applications | Higher conductivity may increase heat generation in low-power setups |
Wear Resistance | Continuous operation (e.g., conveyor belts) | Industry Standard: 0.5g/1000hrs ▲ Our Base: 0.3g/1000hrs ▲▲ Our Advanced: 0.1g/1000hrs (extends brush life by 80%) | Reduces replacement frequency and downtime | Requires precise alignment to avoid friction inefficiencies |
Noise Level | Office HVAC systems | Industry Standard: 45dBA ▲ Our Base: 40dBA ▲▲ Our Advanced: 35dBA (quieter than a whisper) | Minimizes acoustic disruption in sensitive environments | Advanced version may require additional insulation for vibration damping |
Temperature Tolerance | High-heat environments (e.g., foundries) | Industry Standard: ≤120°C ▲ Our Base: ≤150°C ▲▲ Our Advanced: ≤180°C (operates in extreme environments) | Functions reliably in extreme thermal conditions | Higher temperature ratings increase material costs |
Chemical Resistance | Chemical processing equipment | Industry Standard: Resists 10+ chemicals ▲ Our Base: 20+ chemicals ▲▲ Our Advanced: 30+ chemicals (ASTM D543 compliant) | Protects against corrosive fluids in harsh chemical environments | Advanced coatings may add weight, affecting motor balance |
Mounting Stability | Vibrating machinery (e.g., generators) | Industry Standard: Withstands 5G vibrations ▲ Our Base: 7G ▲▲ Our Advanced: 10G (ideal for heavy machinery) | Ensures secure attachment in high-vibration scenarios | Ribbed design may require custom brackets for non-standard applications |
⭐⭐⭐⭐⭐ James Holloway - Manufacturing Plant
"We’ve integrated the CG665 Pro Model into our conveyor system motors, and the difference is undeniable. After 8 months of 24/7 operation, wear indicators show minimal degradation—far better than the generic carbon brushes we used before. The hook protrusion design made installation a breeze, and we’ve had zero slippage even under heavy vibration. Given our last brushes lasted only ~6,000 hours, these are on track to hit 8,000+ with no issues."Purchase Date: February 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Aisha Patel - Robotics Hobbyist
"I built a custom DC motor for my robotics project and needed something more durable than standard brushes. The CG665 Base Model delivered. The ribbed surface really grips the commutator, and I appreciate the brass/copper alloy base—it doesn’t corrode like cheaper alternatives. I’ve been running test cycles for 5 months, and there’s barely any wear. Plus, the customization guide helped me tweak the hook length for my motor housing. Perfect for precision builds."Purchase Date: June 2024 | Usage Period: 5 months
⭐⭐⭐⭐☆ Marcus Lee - Automation Systems Technician
"We retrofitted several high-torque DC motors in our packaging line with the CG665 Advanced Model, mainly for its UL certification and temperature tolerance. So far, so good—running at 110°C in a high-vibration environment, and the brushes are holding up well. Noise levels dropped noticeably, which the operators love. Only reason I’m not giving 5 stars is that the rib spacing required minor bracket modifications, but the supplier provided excellent support for the adjustment."Purchase Date: November 2024 | Usage Period: 3 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Wind Turbine Maintenance
"Used the CG665 Pro Model in a generator overhaul for a remote site. The -40°C to 120°C range was critical—our old brushes failed in winter. After 7 months in a high-vibration, fluctuating-temperature environment, inspection shows less than 15% wear. The heat dissipation from the alloy base is real. We’re now standardizing on CG665 for all DC motor maintenance. UL certification gave our safety team peace of mind too."Purchase Date: April 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ David Kim - Plant Operations Manager
"We switched to CG665 brushes across 12 motor-driven pumps in our facility. The Advanced Model’s 650-hour service life has already reduced downtime by 30% compared to our previous supplier. The low-resistance carbon core minimizes sparking, which is a big win for safety. We’re planning to upgrade to the Pro Model for our highest-load machines. Customer service even helped us customize the nickel plating for added corrosion resistance in our humid environment."Purchase Date: January 2025 | Usage Period: 2 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Foster - Industrial Motor Design Consultant
"The CG665 series stands out in the crowded carbon brush market due to its hybrid brass/copper alloy base and engineered ribbed interface. For industrial applications where vibration and thermal cycling are concerns, this brush offers measurable improvements in mounting stability and wear resistance. I recommend the Pro Model for any continuous-duty motor operating above 10,000 RPM."
Lena Zhou - Robotics Systems Designer
"In precision motor applications, brush stability is everything. The CG665’s modular hook design allows for repeatable, secure mounting—critical in robotic arms and servo systems. Its 30% better grip over flat-ended brushes translates to fewer maintenance cycles and consistent torque output. A top-tier choice for engineers prioritizing reliability."
Posted: 2 days ago
"Used in underground conveyor motors—constant vibration and dust. CG665 Pro Model hasn’t failed once. The hook design stays locked, and wear is minimal. Worth every penny."
Posted: 1 week ago
"Switched to CG665 for our blower motors. Noise dropped significantly, and lifespan is already outperforming specs. UL-certified, which made compliance easy."
Posted: 3 weeks ago
"Needed a brush that could handle high current and custom mounting. CG665 delivered. Only suggestion: include more plating options in standard catalog."
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