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CNC Horizontal Oscillating Blade Sponge Cutting Machine Foam Cutter for Mattress

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Foam Cutting: Equipped with a CNC horizontal oscillating blade system, the machine ensures accurate and consistent cuts for foam materials, ideal for manufacturing mattresses, furniture cushions, and packaging.
  • PLC-Controlled Automation: The programmable logic control (PLC) system allows users to preset cutting patterns and dimensions, streamlining workflows and minimizing manual intervention.

Key features

  • 1. Interactive Design

  • With a PLC control system and touchscreen interface, you can program multi-cutting presets for diverse foam shapes, streamlining production workflows compared to manual setups*.

  • 2. Performance Parameters

  • With 380V power supply, achieve high-speed cutting for thick foam blocks, outperforming lower-voltage models* by enabling faster throughput in heavy-duty applications.

  • 3. Scenario Solutions

  • Designed for commercial mattress production, ensure precise cuts for large foam blocks, ideal for industrial-scale operations requiring continuous precision over small-batch manual alternatives*.

  • 4. Certification Standards

  • CE-certified to meet safety and quality standards, ensuring reliable operation in regulated environments and compliance with international manufacturing norms.

  • 5. Precision Cutting

  • With oscillating blade technology, achieve precise cuts for exact dimensions, surpassing manual methods* by minimizing errors and ensuring consistent product quality.

Product details

CNC Horizontal Oscillating Blade Sponge Cutting Machine Foam Cutter for Mattress

The D&T Fuyang CNC Horizontal Oscillating Blade Sponge Cutting Machine is a precision-engineered solution for cutting foam materials in mattress and furniture manufacturing. Equipped with a PLC control system and CE certification, it ensures safety, automation, and high-precision cutting for industrial-scale production.

Technical specifications

FeatureSpecificationApplication Scenario
CertificationCE CertifiedCompliance with EU safety standards for machinery.
Control SystemPLC (Programmable Logic Controller)Automated cutting of complex foam shapes for mattresses.
Voltage380VIndustrial power supply compatibility.
Cutting Precision±0.5mm toleranceHigh-precision applications like mattress cores.
Material HandlingPolyurethane foam (up to 30 kg/m³)Furniture and bedding manufacturing.
Safety FeaturesBlade guards + emergency stop systemOperator protection during high-speed cutting.
Adjustable Arm0-2000mm vertical reachCustom cutting dimensions for varied foam blocks.

Customization guide

Adjustable cutting dimensions (up to 2000mm) can be tailored to meet specific foam block size requirements. The PLC system allows programming of custom cutting patterns for unique product designs. Blade speed adjustments accommodate different foam densities, ensuring optimal cut quality.

Get inspired

With the D&T Fuyang CNC machine, you can automate foam cutting processes to reduce manual labor and achieve consistent results. Its precision ensures minimal material waste, while safety features protect operators in high-volume production environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cutting Speed15 m/min+20% (18 m/min)+35% (20.25 m/min)*
Precision Tolerance±1.0mm±0.7mm±0.5mm
Automation LevelSemi-AutomatedFully AutomatedAI-Driven Optimization
Max Load Capacity500 kg800 kg1200 kg

Supplier's note

  1. Technical Breakthroughs:

    • CE Certification: Ensures compliance with EU safety standards, enabling global market access.
    • PLC Control System: Enables programmable precision, reducing human error by 40% compared to manual methods.
    • 380V Power: Delivers 20% faster motor response than 220V models, ideal for heavy-duty operations.
  2. Version Selection Guide:

    • Base Model: Ideal for small workshops prioritizing cost-effectiveness. Suitable for basic foam cutting tasks (e.g., standard mattress cores).
    • Advanced Model: Recommended for medium-scale manufacturers needing faster speeds (+20%) and tighter tolerances (±0.7mm) for complex designs.
    • Pro Model: Targets large enterprises requiring high-volume production (1200 kg load capacity) and AI-optimized cutting paths, reducing downtime by 30%.

*Pro Model’s speed improvement is benchmarked against industry-standard 15 m/min baseline.

Frequently asked questions

  • Q: Which CNC foam cutting machine model suits small furniture workshops for mattress production?

  • Q: How do I maintain the cutting blades of a sponge cutting machine for prolonged use?

  • Q: What foam materials can this CNC machine cut besides polyurethane?

  • Q: Can this sponge cutting machine produce custom mattress foam shapes?

  • Q: Is the CNC foam cutting machine compliant with international safety standards?

  • Q: How does the PLC control system improve foam cutting efficiency?

  • Q: What voltage requirements does the sponge cutting machine have for commercial use?

  • Q: Can this machine reduce waste in foam cutting for eco-friendly mattress production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Control SystemHigh-precision furniture manufacturingPLC-based automation (ISO 13849-1 compliant) ▲▲▲Ensures ±0.5mm accuracy, reducing waste by 30%Requires trained operators for programming
Voltage CompatibilityIndustrial plants with 380V infrastructure380V operation (IEC 60947 certified) ▲Supports heavy-duty cutting of large foam blocksIncompatible with 220V setups (common in small workshops)
Cutting PrecisionMattress production requiring exact fit±0.5mm tolerance ▲▲▲▲Minimizes material waste and ensures consistent cushion thicknessAdvanced models (±0.1mm) may incur higher costs
Material CompatibilityDiverse foam product manufacturingHandles 5+ foam types (ASTM D3574 verified) ▲▲Versatile for polyurethane, memory foam, and insulation materialsRequires blade adjustments for specialty foams
Safety FeaturesHigh-volume factory environmentsCE-certified emergency stop + light curtains ▲▲▲Reduces workplace injuries by 40%Advanced models with pressure sensors add complexity to maintenance
Noise LevelFacilities near residential areas65 dBA (OSHA-compliant) ▲▲▲▲Quieter than a vacuum cleaner (75 dBA industry standard)Advanced sound-dampened models increase machine footprint

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