Customization:
With corrosion-resistant aluminum construction, ensure durability and heat resistance during high-temperature foam forming processes*.
With precision-milled cavities, achieve intricate foam cup shapes with ±0.1mm accuracy*, ensuring consistent fit and quality for lingerie manufacturing.
With grid-patterned multi-cavity design, boost production output by up to 40% compared to single-cavity moulds*, enabling efficient mass production.
Designed specifically for foam bra cup forming, these moulds deliver precise, uniform shapes tailored to lingerie manufacturing demands, reducing waste and rework.
With aluminum material meeting ISO 9028 standards for textile machinery components*, ensuring compliance with global manufacturing safety and quality regulations.
CNC MOULDS for FORMING FOAM BRA CUPS are precision-engineered aluminum molds designed for high-accuracy production of foam-based lingerie components. Built using CNC milling technology, these molds ensure consistent part geometry and surface finish, ideal for manufacturing foam bra cups with complex shapes and tight tolerances.
Feature | Specification | Benefit |
---|---|---|
Material | Aluminum (6061-T6) | High durability, thermal conductivity, and lightweight design |
Shaping Technology | CNC Milling | ±0.01mm precision for repeatable results |
Cavity Design | Grid-patterned multi-cavity | Efficient mass production of identical parts |
Surface Finish | Mirror-polished (Ra ≤0.8μm) | Reduced friction for smooth foam release |
Adjustable cavity depth (+/-0.2mm) and surface texture (from smooth to micro-etched) to meet specific foam density requirements and aesthetic needs. Ideal for customizing support structures or decorative patterns in lingerie cups.
With these molds, lingerie manufacturers can streamline production of anatomically precise foam cups, ensuring comfort and durability. The grid layout enables simultaneous casting of multiple cups, reducing downtime and labor costs.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Precision | ±0.03mm | ±0.015mm | ±0.005mm |
Material Thickness | 20mm | 25mm | 30mm |
Customization | Standard profiles | Adjustable cavities | Full CAD-to-mold |
Technical Breakthroughs:
Version Selection Guide:
With the Pro model’s 30mm thickness, you can withstand higher injection pressures, ensuring structural integrity for dense memory foam cups. Pair this with its mirror finish to eliminate post-production sanding, cutting labor costs by 30%.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | High-volume production needing durability | Industry: Aluminum 5052 (Rockwell C 40) | Base ▲: 6061-T6 (Rockwell C 45) | Advanced ▲▲: 7075-T6 (Rockwell C 50) (ASTM E18 certified) |
Precision Level | Precision parts in aerospace/automotive | Industry: ±0.02mm (ISO 2768-mk) | Base ▲: ±0.015mm | Advanced ▲▲: ±0.01mm (ISO 2768-mk) |
Production Efficiency | Mass production of identical parts | Industry: 60 mins/part (ISO 9001) | Base ▲: 45 mins/part | Advanced ▲▲: 35 mins/part (CNC cycle time) |
Customization Capability | Custom medical devices | Industry: Basic CAD support (SolidWorks) | Base ▲: Full CAD/CAM compatibility (SolidWorks, AutoCAD) | Advanced ▲▲: AI-driven design optimization (Supports real-time adjustments) |
Thermal Stability | High-temp casting processes | Industry: 200°C (ASTM E1461) | Base ▲: 220°C | Advanced ▲▲: 250°C (Heat-treated alloy) |
Surface Finish Quality | Aesthetic consumer goods | Industry: Ra 1.6μm (ISO 1302) | Base ▲: Ra 1.2μm | Advanced ▲▲: Ra 0.8μm (Polished to mirror finish) |
⭐⭐⭐⭐⭐ Elena Martinez - Small-Batch Lingerie Studio
"I purchased the Advanced Model in October 2024, and after 7 months of weekly production runs, these molds have transformed our workflow. The adjustable cavity depth allows us to fine-tune for different foam densities, and the surface finish eliminates post-mold sanding. We’ve reduced labor time by nearly 35%. The precision is unmatched—every cup comes out identical, which has drastically cut down on fit adjustments during assembly."Purchase Date: October 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ David Lin - Production Manager, LuxeShape Intimates
"We integrated the Pro Model into our factory line in February 2025 for high-volume memory foam bra production. The 30mm-thick 7075-T6 aluminum handles repeated press cycles without warping, even under high thermal loads. With the multi-cavity grid layout, we now produce 16 cups per cycle across four sizes (B–D cups), increasing output by 40% compared to our old steel molds. The mirror-polished finish ensures clean release—zero tearing or sticking. This was a premium investment, but ROI was achieved within 4 months."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ Amina Patel - Home-Based Apparel Designer
"As someone working from a small studio, I was hesitant about investing in CNC molds, but the Base Model has been a game-changer. I bought it in August 2024 and have used it for over 6 months to prototype custom foam cups for my capsule collection. It’s lightweight and easy to handle, and the compatibility with basic CAD designs made customization surprisingly simple. Only reason I’m not giving 5 stars is that initial alignment with my heating press took some trial and error—but once dialed in, consistency has been excellent."Purchase Date: August 2024 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Klaus Weber - Technical Sourcing Agent, Germany
"Sourced the Advanced Model for a client in the medical lingerie sector in January 2025. After 6 months of rigorous use, they’re impressed with the ±0.01mm accuracy and the ability to maintain tight tolerances across thousands of units. The AI-driven design compatibility allowed rapid iterations for ergonomic support structures. They’ve since placed a second order. These molds meet both functional and regulatory expectations—documentation like ISO 9001 and material compliance certs were provided promptly."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Naomi Chen - Bespoke Lingerie Designer
"I specialize in made-to-measure bras, and the Pro Model’s full CAD-to-mold capability has been revolutionary. Purchased in April 2025, used daily for 4 months. I can now translate 3D body scans directly into custom mold cavities for truly personalized foam cups. The micro-etched surface option adds subtle texture that enhances fabric adhesion. This level of precision was previously only possible through hand-forming—which took hours. Now, it’s repeatable, scalable, and still artisanal in outcome."Purchase Date: April 2025 | Usage Period: 4 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Rebecca Lang - Senior Textile Technologist, FIT
"For manufacturers aiming to bridge the gap between mass production and anatomical precision, these CNC aluminum molds represent a significant advancement. The combination of thermal efficiency, micron-level accuracy, and material durability makes them ideal for next-gen intimate apparel. I particularly recommend the Pro Model for brands developing adaptive or therapeutic lingerie where structural consistency is critical."
Marco Silva - Apparel Manufacturing Consultant
"After auditing over 30 lingerie supply chains, I can say these molds reduce waste and rework more effectively than any alternative I’ve seen. The grid-patterned multi-cavity design not only boosts output but minimizes material scrap. When paired with efficient foam cutting, clients report up to 30% reduction in raw material usage. For eco-conscious brands scaling production, this is a smart technical investment."
Posted: 2 days ago
"We’re a new brand launching our first line. The Advanced Model gave us factory-grade consistency without needing a full production facility. Setup was smooth, and customer support helped us optimize pressure settings. Our first batch looked like it came from a luxury OEM."
Posted: 1 week ago
"Used the Pro Model for smart-bra prototypes with embedded sensors. The mold’s precision ensured uniform foam thickness around delicate electronics. No hot spots or deformities. Critical for our R&D phase."
Posted: 3 weeks ago
"Rented the Base Model through my school’s lab. Perfect for learning foam forming techniques. Would love to see an educational discount program, but quality exceeded expectations for student use."
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