Material Quality | Heavy machinery, industrial equipment | Industry: ASTM A36 steel (Yield strength: 250 MPa) Base: ASTM A4140 ▲ (600 MPa) Advanced: ASTM A4140 + Nitriding ▲▲ (Surface hardness: 65 HRC) | Base offers double the strength of industry standard; Advanced adds wear resistance for harsh environments | Advanced version may incur 20% higher cost due to surface treatment |
Structural Design | Gearboxes, power transmission systems | Industry: Straight splines (Meshing efficiency: 85%) Base: Involute splines ▲ (98% efficiency) Advanced: Double involute splines ▲▲ (20% higher load capacity) | Base improves torque transfer; Advanced handles extreme loads in high-power systems | Complex geometry increases machining time by 30% for Advanced |
Precision | CNC machines, robotics | Industry: ISO 286-2 IT6 tolerance ▲ (±0.01mm) Base: IT5 ▲▲ (±0.005mm) Advanced: IT5 + Laser Alignment ▲▲▲ (±0.002mm) | Base meets aerospace-grade tolerances; Advanced ensures micron-level accuracy for critical applications | Advanced requires specialized calibration tools |
Customization | Custom machinery builds | Industry: Limited to standard sizes Base: Length up to 3m, material choice ▲ Advanced: Full customization (size, coating, threading) ▲▲ | Base accommodates most industrial needs; Advanced enables tailored solutions for niche applications | Advanced customization doubles lead time |
Durability | Harsh environments (e.g., mining) | Industry: Uncoated steel (Corrosion resistance: 120hrs salt spray) Base: Zinc-plated ▲ (480hrs) Advanced: Hard Chrome Plating ▲▲ (1000hrs) | Base protects against mild corrosion; Advanced withstands extreme abrasion and chemicals | Advanced coating adds 30% to production cost |
Warranty | Long-term equipment investments | Industry: 1yr standard warranty (for non-custom parts) Base: N/A (Custom parts) Advanced: 2yr extended warranty ▲ | Advanced provides peace of mind for mission-critical systems | Base lacks warranty support for custom configurations |