Material Composition | Heavy-duty machining of hardened steels (Designed for high-toughness applications) | - Industry Standard: High-speed steel (HSS) (62 HRC hardness) - Our Base: Carbide (Grade M2, 88 HRC) ▲ - Our Advanced: Carbide (Grade M42, 14% Co, 92 HRC) ▲▲ | Superior hardness for tougher materials (ISO 3685 compliance) Longer tool life | Base/Advanced versions more brittle than HSS; requires careful handling |
Coating Type | High-temperature machining (e.g., aerospace alloys) | - Industry Standard: TiN Coating (2.2µm thickness) - Our Base: TiCN (3.0µm) ▲ - Our Advanced: AlTiN (4.0µm) + nano-layering ▲▲ | Enhanced heat resistance (up to 1000°C) Reduced friction (per ASTM G93) | Advanced coating adds 20% to cost vs. Base version |
Cutting Performance | High-speed machining (e.g., aluminum alloys) | - Industry Standard: 40m/min feed rate - Our Base: 55m/min ▲ - Our Advanced: 70m/min ▲▲ | 75% faster feed rates improve productivity (ISO 2818) | Requires CNC machines with ≥15 HP spindle for Advanced version |
Mounting Flexibility | Custom setups (e.g., 5-axis machining centers) | - Industry Standard: Fixed shank (no customization) - Our Base: 4 mounting holes (ISO 1940) ▲ - Our Advanced: Modular inserts ▲▲ | Interchangeable inserts reduce downtime by 30% (per SME benchmarks) | Advanced version needs specialized toolholders (+$50/unit) |
Durability | Long-run production (e.g., automotive component manufacturing) | - Industry Standard: 500 hours tool life (ISO 3685) - Our Base: 800 hours ▲ - Our Advanced: 1200 hours ▲▲ | 140% increase in tool life cuts replacement costs by 40% | Advanced version’s cobalt-enriched carbide is 15% heavier |
Precision Engineering | Precision parts (e.g., medical device components) | - Industry Standard: ±0.02mm tolerance - Our Base: ±0.01mm ▲ - Our Advanced: ±0.005mm ▲▲ | Meets FDA/ISO 13399 precision standards for critical components | Advanced version’s microgeometry edges are 25% more sensitive to misalignment |