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Insulation Materials & Elements
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
  • CR AG SR series batteries isolation tabs and AA Battery isolation tabs
CR AG SR series batteries isolation tabs and AA Battery isolation tabs
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CR AG SR series batteries isolation tabs and AA Battery isolation tabs

  • 1000 - 9999 Pieces
    $0.04
  • 10000 - 99999 Pieces
    $0.03
  • >= 100000 Pieces
    $0.02

Customization:

Customized logo（Min.Order: 50000 pieces）
Customized packaging（Min.Order: 50000 pieces）
Graphic customization（Min.Order: 50000 pieces）
View product details

CR AG SR series batteries isolation tabs and AA Battery isolation tabs

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Battery Terminal Isolation: Prevents short circuits by securely insulating battery terminals in CR AG SR series and AA batteries.
  • Material Durability: Constructed from PET (polyethylene terephthalate), offering flexibility, chemical resistance, and long-term reliability in varying conditions.

Key features

  • 1. Material Technology

    • With PET (Polyethylene Terephthalate) construction, ensure lightweight durability and chemical resistance compared to traditional PVC-based insulators.

  • 2. Interactive Design

    • With directional alignment markers (highlighted red arrow), achieve precise installation orientation to prevent misalignment during battery insertion.

  • 3. Performance Parameters

    • With precision-engineered dimensions (e.g., 55.00 mm height, 17.00 mm top diameter), guarantee compatibility with standard AA/CR battery sizes.

  • 4. Scenario Solutions

    • Ideal for home electronics (e.g., remotes, cameras) and commercial devices (e.g., security systems), preventing short-circuit risks during storage or high-vibration use.

  • 5. Certification Standards

    • Complies with UL 94 V-0 flammability and RoHS compliance standards, ensuring safety in high-temperature applications and eco-friendly disposal.

Product details

CR AG SR series batteries isolation tabs and AA Battery isolation tabs

The CR AG SR series and AA Battery isolation tabs are precision-engineered insulators designed to ensure electrical safety and secure fitment in battery compartments. Crafted from PET (Polyethylene Terephthalate), these tabs provide durable insulation and dimensional stability across varying environmental conditions.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialPET (Polyethylene Terephthalate)Insulation in CR AG SR and AA battery systems
DimensionsHeight: 55.00 mm
Top Diameter: 17.00 mm
Bottom Diameter: 8.00 mm		Ensuring precise fit in battery casings
Orientation IndicatorRed arrow highlights insertion directionGuiding correct assembly orientation

Customization guide

Adjustable parameters include:

  • Dimensions: Modify height/diameter ratios to fit custom battery sizes.
  • Material Thickness: Optimize for thermal or mechanical stress requirements.
  • Orientation Markings: Customize arrow placement for specific assembly workflows.

Get inspired

These isolation tabs are the unsung heroes of battery safety. Their PET construction resists corrosion and thermal degradation, while precise dimensions ensure a snug fit in compact spaces. The red arrow ensures error-free installation, reducing assembly time and risks of misalignment.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Insulation Resistance5 kV/mm+15% (5.75 kV/mm)+30% (6.5 kV/mm)*
Temperature Range-20°C to +80°C-30°C to +90°C-40°C to +105°C
Dimensional Precision±0.2 mm±0.15 mm±0.1 mm

Supplier's note

  1. Technical Breakthroughs:

    • Enhanced Insulation: The Pro model’s 6.5 kV/mm rating exceeds industry benchmarks by 30%, enabling safe use in high-voltage applications.
    • Wider Temperature Tolerance: Advanced and Pro models handle extreme temperatures, ideal for automotive or industrial batteries.
    • Precision Engineering: The Pro’s ±0.1 mm tolerance ensures flawless integration with high-end devices like medical equipment.

  2. Optimal Version Selection:

    • Base Model: Suitable for standard consumer electronics (e.g., AA battery packs) where cost-efficiency is prioritized.
    • Advanced Model: Recommended for industrial or outdoor equipment requiring durability in harsh environments.
    • Pro Model: Best for precision-critical applications (e.g., aerospace, medical devices) where ultra-high insulation and tolerance are non-negotiable.

With the Pro model’s 30% higher insulation resistance, you can safely deploy batteries in electric vehicles or high-temperature machinery. Pair its precision dimensions with automated assembly lines to reduce downtime. The Advanced model’s expanded temperature range makes it ideal for cold-chain logistics or tropical climates. Choose wisely based on your operational demands.

Note: Comparative values are relative to industry-standard benchmarks.

Frequently asked questions

  • Which CR AG SR series battery isolation tabs are best suited for lithium-ion batteries?

  • How do I clean and maintain AA battery isolation tabs to ensure longevity?

  • PET vs PVC: Which material is better for battery isolation tabs?

  • Can CR AG SR isolation tabs be customized for non-standard battery dimensions?

  • Are your PET battery isolation tabs UL-certified for safety standards?

  • What is the purpose of the circular indentation on the isolation tab’s top?

  • Which battery types are compatible with AA isolation tabs?

  • How does the PET material improve battery safety during extreme temperatures?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
PVC Insulation SheetsGeneral battery applicationsPVC material (150µm thickness, ASTM D1729 flammability rating)Cost-effective, flexible, widely availableSusceptible to UV degradation, limited chemical resistance (ASTM D543 <20 exposures)
Rubber Insulation SleevesHigh-vibration environmentsNitrile rubber (ASTM D2000 class 1), -40°C to 105°C temp rangeExcellent flexibility and vibration resistanceHeavier, higher cost, less chemical resistance than PET
PET Insulation Tabs - BaseAA/CR batteries in consumer electronicsPET material (100µm thickness, ASTM D1000 tensile strength 40MPa), chemical resistance (ASTM D543 50+ exposures)Lightweight (0.3g/tab), chemical resistance,耐温 up to 85°CLower thermal resistance, basic thickness (▲10% thinner than Advanced)
PET Insulation Tabs - AdvancedIndustrial batteries in harsh environmentsPET+aramid composite (120µm thickness ▲20% thicker than Base), ASTM D1000 tensile 55MPa ▲37.5% stronger,耐温 up to 125°C ▲Enhanced durability,耐高温, improved mechanical strengthSlightly higher cost, requires specialized manufacturing
Silicone Insulation WrapsHigh-temperature applicationsSilicone rubber (ASTM D2246,耐温-50°C to 250°C)Extreme temperature tolerance,耐候性Bulky, less chemical resistance than PET, non-reusable
Epoxy Resin CoatingsCustom battery assembliesEpoxy coating (ASTM D3359 adhesion grade 0),固化后绝缘 (ASTM D257 volume resistivity >1e15 Ω·cm)Strong adhesion, waterproof,可定制形状Non-reusable, complex application process, higher cost

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.