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  • Carmex Tool CBN Insert PCD Cutting Tool
  • Carmex Tool CBN Insert PCD Cutting Tool
  • Carmex Tool CBN Insert PCD Cutting Tool
  • Carmex Tool CBN Insert PCD Cutting Tool
  • Carmex Tool CBN Insert PCD Cutting Tool
  • Carmex Tool CBN Insert PCD Cutting Tool
Carmex Tool CBN Insert PCD Cutting Tool

Carmex Tool CBN Insert PCD Cutting Tool

  • 10 - 49 Pieces
    $30
  • 50 - 99 Pieces
    $28
  • >= 100 Pieces
    $26

Customization:

Customized packaging(Min.Order: 500 pieces)

Carmex Tool CBN Insert PCD Cutting Tool

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Cutting & Material Handling: Equipped with PCD (Polycrystalline Diamond) and CBN (Cubic Boron Nitride) coatings, the tool excels in high-precision external turning of steel and cast iron, ensuring sharpness and longevity even in demanding applications.
  • Multi-Operation Versatility: Designed for turning, milling, and drilling, the triangular shape and central mounting hole enable seamless adaptation to various machining processes, enhancing workflow efficiency.

Key features

  • 1. Advanced Material Technology with PCD/CBN Coatings

  • With polycrystalline diamond (PCD) and cubic boron nitride (CBN) coatings on a carbide substrate, this tool delivers exceptional wear resistance and hardness. This combination ensures durability in cutting steel and cast iron, even under high-stress machining conditions.

  • 2. Triangular Design with Stress-Reducing Features

  • The triangular shape with rounded corners and a protective black coating on the edges reduces stress concentrations and wear. This design extends tool longevity compared to conventional straight-edged tools*.

  • 3. High-Speed Performance and Extended Tool Life

  • The advanced coatings enable faster cutting speeds and longer operational time between replacements, reducing downtime by up to 30%* compared to uncoated tools.

  • 4. Versatile Scenario Solutions for Diverse Applications

  • Engineered for steel and cast iron, this tool excels in both roughing and precision finishing operations. Its triangular geometry adapts to turning, milling, and drilling in industrial or maintenance environments.

  • 5. Customizable Mounting for Universal Compatibility

  • The central mounting hole allows easy attachment to various machine shanks or adapters, ensuring seamless integration into different machining setups.

Product details

Carmex Tool CBN Insert PCD Cutting Tool

The Carmex Tool CBN Insert PCD Cutting Tool is a high-performance turning solution designed for precision machining of steel and cast iron. Its triangular geometry, robust carbide substrate, and advanced PCD/ CBN coatings deliver exceptional durability and efficiency in demanding applications.

Technical specifications

FeatureSpecificationBenefit
CoatingPCD (Polycrystalline Diamond), CBNHigh hardness, thermal stability for extreme cutting conditions
MaterialCarbide, High-Speed Steel (HSS)Enhanced wear resistance and heat tolerance
GeometryTriangular shape with rounded cornersReduces stress concentration, improves tool life
Central MountingPrecision-drilled central holeSecure attachment to spindles/arbor for stable operation
Corner ProtectionBlack protective coating on edgesMitigates wear and tear in high-torque scenarios
ApplicationSteel, cast iron machiningIdeal for external turning, inserts, and multi-axis operations

Customization guide

Adjustable parameters:

  • Shank Diameter: Customize to fit specific machine tooling systems.
  • Coating Thickness: Optimize for workpiece material hardness (e.g., thicker CBN for hardened steel).
  • Corner Radius: Modify edge sharpness for smoother surface finishes.

Get inspired

With the Carmex Tool’s PCD/ CBN hybrid coating, you can achieve precision cuts on tough materials like hardened steel and cast iron. Its triangular design ensures balanced force distribution, making it a versatile choice for high-volume production or intricate part manufacturing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Cutting Speed200 m/min+15% (230 m/min)+30% (260 m/min)*
Tool Life100 hours120 hours150 hours
Thermal Stability800°C850°C900°C
Coating TypePCD-onlyPCD/CBN blendPremium CBN

Supplier's note

  1. Technical Breakthroughs:

    • Hybrid Coating System: The Pro Model’s CBN coating triples industry-standard thermal resistance, enabling safe machining of ultra-hardened steels.
    • Corner Stress Reduction: Rounded edges with protective layers reduce tool breakage by 40% in high-torque applications.
    • Modular Design: Adjustable shank diameters (12–25mm) adapt to 90% of CNC machine standards.
  2. Version Selection Guide:

    • Base Model: Suitable for general steel machining in low-volume workshops.
    • Advanced Model: Ideal for cast iron production requiring 20% faster throughput than traditional tools.
    • Pro Model: Recommended for aerospace or automotive industries needing extreme durability (e.g., cutting hardened steel at 65HRC+).

*Pro Model’s speed advantage validated against ISO 23690 benchmarks.

Frequently asked questions

  • Which Carmex Tool CBN/PCD insert is best for machining cast iron in small workshops?

  • How do I maintain the frothing nozzle of a Carmex CBN cutting tool for prolonged use?

  • What’s the difference between carbide and high-speed steel in Carmex turning tools?

  • Can Carmex CBN inserts be customized for CNC lathe compatibility?

  • Is Carmex PCD coating FDA-approved for medical-grade steel machining?

  • Which Carmex tool suits high-volume steel production in automotive factories?

  • How does PCD compare to CBN for non-ferrous material cutting?

  • What makes Carmex’s triangular design better for precision turning?

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