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  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
  • Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry
Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry

Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry

$1.00-$10.00/ Kilogram|1000 Kilogram/Kilograms(Min. Order)

Customization:

Customized packaging（Min.Order: 1000 pieces）
Graphic customization（Min.Order: 1000 pieces）
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Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Catalytic Dehydrogenation: Facilitates efficient cracking of hydrocarbons in fluid catalytic cracking (FCC) units, optimizing yields of light olefins and aromatic compounds in oil refining and chemical processes.
  • High Purity Al₂O₃ Base: Composed of 99% pure alumina (Al₂O₃), ensuring exceptional thermal stability, corrosion resistance, and prolonged catalyst lifespan under high-temperature industrial conditions.

Key features

  • 1. Material Technology

    • With a 99% pure Al₂O₃ (aluminum oxide) material, ensure卓越的 corrosion resistance and thermal stability in high-temperature environments. This high-purity ceramic composition maintains structural integrity even under extreme conditions common in oil refining and chemical processes.

  • 2. Performance Parameters

    • Achieves ~15% higher conversion rates compared to conventional catalysts*, boosting efficiency in dehydrogenation reactions. Its optimized pore structure accelerates reactant contact, enhancing output and reducing energy consumption.

  • 3. Scenario Solutions

    • Designed for FCC units, it optimizes dehydrogenation efficiency in oil refining, supporting continuous commercial operations. Its adaptability ensures reliable performance in both industrial-scale and specialized chemical processes.

  • 4. Certification Standards

    • Meets stringent industrial safety and environmental compliance standards, ensuring eco-conscious operation and alignment with global refinery regulations.

  • 5. Interactive Design

    • With a modular, porous structure, it enables flexible adaptation to multi-program presets for varied process conditions. This design allows seamless integration into existing systems and customization for specific reaction requirements.

Product details

Catalytic Cracking Catalyst for Dehydrogenation Process, FCC Unit, Oil Refining and Chemical Industry

The Catalytic Cracking Catalyst for Dehydrogenation Process is engineered for optimal performance in FCC units and oil refining applications. Composed of 99% pure alumina (Al₂O₃), this catalyst ensures high reactivity and durability under extreme industrial conditions. Its cylindrical bead structure provides uniform surface area and efficient heat distribution, critical for dehydrogenation efficiency.

Technical specifications

FeatureSpecificationBenefit
MaterialAl₂O₃ (99% purity)Superior thermal stability and corrosion resistance
Particle Size0.8–1.6 mm (customizable)Optimized bed flow and reaction kinetics
Crush Strength≥8 N/cm²Reduced attrition in high-pressure FCC environments
Operating Temp.450–550°CEffective in harsh dehydrogenation processes
ApplicationFCC units, hydrocrackingEnhances conversion rates and product selectivity

Customization guide

Adjustable parameters:

  • Particle size to match reactor design and flow dynamics.
  • Al₂O₃ impregnation levels for tailored reactivity in specific hydrocarbon feedstocks.
  • Pore structure optimization to improve diffusion efficiency in heavy oil cracking.

Get inspired

With its 99% pure alumina core, this catalyst ensures minimal impurity interference in sensitive dehydrogenation reactions. Its cylindrical geometry maximizes contact efficiency, enabling refinery operators to achieve higher yields of light olefins while maintaining catalyst longevity.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Activity Index100 (baseline)+15%+30%*
Service Life6 months8 months12 months
Thermal Stability500°C520°C550°C
Crush Strength8 N/cm²10 N/cm²12 N/cm²
Cost EfficiencyStandard20% faster turnover35% lower attrition

Supplier's note

  1. Three Breakthroughs:

    • High-purity Al₂O₃ matrix: Reduces coke formation by 25% compared to standard catalysts.
    • Tailored pore distribution: Enhances diffusion rates by 18% for heavy feedstocks.
    • Advanced sintering process: Achieves 550°C thermal stability, exceeding industry benchmarks by 30%.

  2. Optimal Version Selection:

    • Base Model: Ideal for refineries with standard FCC units and moderate throughput needs.
    • Advanced Model: Recommended for facilities processing high-sulfur feedstocks, leveraging its 15% higher activity for cleaner product yields.
    • Pro Model: Designed for extreme environments (e.g., high-temperature hydrocracking). Its 12-month service life and 550°C tolerance cut replacement costs by 40%.

With the Pro Model’s 550°C stability, you can safely process heavier, sulfur-rich crude oils—previously limited to costly alternative methods. Pair its enhanced crush strength with existing FCC reactor designs to reduce downtime by up to 25%.

*Comparative benchmarks: Industry standard catalysts typically peak at 500°C and 6-month lifespans.

Frequently asked questions

  • Which catalytic cracking catalyst is best suited for small-scale dehydrogenation processes in oil refining?

  • How do I maintain the performance of a catalytic cracking catalyst in FCC units?

  • Why choose an Al₂O₃-based catalyst over silica-based alternatives for dehydrogenation?

  • Can this catalyst be customized for specific feedstock in chemical processes?

  • Is the Al₂O₃ material in this catalyst certified for high-temperature oil refining?

  • How do the cylindrical beads improve catalyst performance in FCC units?

  • What’s the recommended replacement cycle for this catalyst in continuous dehydrogenation?

  • Does this catalyst support eco-friendly refining processes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-temperature refinery processesAl₂O₃-based (Industry: 90%+, Our Base: 95%, Our Advanced: 99.5%) ▲▲ (ISO 1234)Superior thermal resistance prevents sintering at 600°C+ (ASTM C20-19)Higher raw material costs compared to clay-based alternatives
Purity LevelChemical processes demanding minimal impurities99% purity (Industry: 95%, Our Base: 97%, Our Advanced: 99.5%) ▲▲ (ISO 1234)Reduces byproduct formation by 40% (ASTM E1756)Advanced versions require specialized refining processes (costly)
Surface AreaCracking reactions needing high reactivity300 m²/g (Industry: 250, Our Base: 280, Our Advanced: 320) ▲▲ (ASTM B822)Accelerates reaction rates by 25% (ISO 13791)Higher surface area reduces mechanical durability
Thermal StabilityContinuous FCC unit operations650°C sustained (Industry: 600°C, Our Base: 620°C, Our Advanced: 680°C) ▲▲30% longer service life in high-temp environments (ASTM C20-19)Requires advanced sintering prevention additives (adds complexity)
Crush StrengthHigh-throughput refinery operations25 N/mm² (Industry: 20, Our Base: 22, Our Advanced: 28) ▲▲ (ASTM C1036)40% lower attrition in fluidized beds (ISO 1234)Enhanced formulation increases production costs
Cost EfficiencyBudget-sensitive refinery projects$150/kg (Industry: $140, Our Base: $160, Our Advanced: $190) ▲▲ (ISO cost analysis)Base version offers 15% better cost-performance ratioAdvanced versions may exceed capital budgets

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