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Catalytic Hydrogenation Reactor Polyester Resin Turnkey Projects Chemical Reactor With Formulation

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Catalytic Hydrogenation Process: Designed for efficient catalytic hydrogenation reactions in polyester resin formulation, enabling precise control over chemical synthesis.
  • Manual Operation: Features a stainless steel reaction kettle with manual controls, ideal for small-batch production or laboratory-scale applications.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a corrosion-resistant stainless steel body, ensure durability in harsh chemical environments. This material outperforms traditional carbon steel reactors in longevity under corrosive conditions*.

  • 2. Efficient Conical Bottom Design

  • With a conical bottom design, achieve seamless mixing and draining of reactive substances, simplifying maintenance and reducing downtime by up to 30% compared to flat-bottom reactors*.

  • 3. Manual Precision Control System

  • With a manual grade operation system, provide precise control over catalytic hydrogenation processes for consistent formulation outcomes, ideal for tailored chemical reactions.

  • 4. Versatile Industrial Performance

  • Designed for industrial applications, this reactor supports continuous operation in chemical processing and pharmaceutical production, ensuring reliable performance in demanding environments compared to smaller laboratory-scale reactors*.

  • 5. Compliance with Safety Standards

  • Constructed to meet industrial safety standards for chemical reactors, ensuring compliance with regulations in pharmaceutical and food-grade applications*.

Product details

Catalytic Hydrogenation Reactor Polyester Resin Turnkey Projects Chemical Reactor With Formulation

The Catalytic Hydrogenation Reactor is a turnkey solution designed for precise chemical reactions, featuring a corrosion-resistant stainless steel construction and customizable configurations. Ideal for polyester resin formulation and industrial processes requiring controlled mixing, heating, and pressure management, this reactor ensures reliability in chemical, pharmaceutical, and food processing applications.

Technical specifications

FeatureSpecificationBenefit
Material304/316 Stainless SteelCorrosion resistance and high-temperature durability
DesignCylindrical with conical bottomEfficient mixing and residue-free draining
Power120WEnergy-efficient operation
Voltage110VCompatibility with standard power systems
Automation GradeManualPrecise manual control for small-scale processes
Pressure Rating1.5 MPaSafe operation under moderate pressure conditions

Customization guide

Adjustable parameters include material thickness, internal component configurations (e.g., agitators, heating jackets), and access port placements to meet specific chemical resistance, pressure tolerance, or process integration needs.

Get inspired

From polyester resin synthesis to pharmaceutical compounding, this reactor’s robust design and customizable features empower industries to streamline chemical reactions while ensuring safety and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity500L750L (+50%)1000L (+100%)
Pressure Rating1.5 MPa2.25 MPa (+50%)3 MPa (+100%)
AutomationManualSemi-AutomaticFully Automatic
Mixing EfficiencyStandardEnhanced AgitatorDual-Axis Agitator

Supplier's note

  1. Technical Breakthroughs:

    • Stainless Steel Construction: Triple-layered 316L alloy ensures resistance to aggressive chemicals and extreme temperatures.
    • Conical Bottom Design: Reduces residual material by 40% compared to flat-bottom tanks, improving process efficiency.
    • Integrated Pressure Gauge: Real-time monitoring with ±2% accuracy prevents overpressure risks.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale labs or pilot projects requiring manual control (e.g., R&D testing).
    • Advanced Model: Suitable for mid-sized production lines needing semi-automation and higher pressure tolerance (e.g., pharmaceutical batch processing).
    • Pro Model: Designed for large-scale industrial use with fully automated systems and extreme pressure/temperature demands (e.g., petrochemical refining).

With its conical bottom design, you can achieve residue-free draining for high-purity applications. The Pro model’s 3 MPa pressure rating exceeds industry standards by 100%, enabling safe handling of volatile chemicals. Pair this with its dual-axis agitator for 20% faster homogenization than traditional systems.

Frequently asked questions

  • Which catalytic hydrogenation reactor model suits small-scale polyester resin production?

  • How do I clean the conical bottom of a catalytic hydrogenation reactor after resin formulation?

  • Stainless Steel vs Carbon Steel: Which is better for chemical reactors in corrosive environments?

  • Can the catalytic hydrogenation reactor be customized with heating jackets for polyester resin projects?

  • Does the reactor meet ASME pressure vessel standards for safe chemical reactions?

  • Is the 110V reactor compatible with standard electrical systems?

  • How does the conical bottom design improve resin formulation efficiency?

  • Why choose a manual-grade catalytic hydrogenation reactor for precise control?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Stainless Steel ReactorChemical synthesis, pharmaceuticals316L stainless steel (ASTM A240), 200W motor (ISO 2372), 220V (IEC 60038)▲20% corrosion resistance vs glass-lined; withstands 250°C (▲50% higher temp)30% heavier than glass-lined; requires专业维护 (specialized maintenance)
Glass-lined ReactorAcidic environments, food processingEpoxy resin lining (ASTM C880), 150W motor, 110V (IEC 60038)40% lower cost than stainless steel; non-reactive surface for food-grade useProne to cracking under pressure; max 150°C (▲-30% temp tolerance)
Jacketed ReactorTemperature-sensitive reactionsDouble-walled (ASME BPVC), 180W heating element, ±1°C temp control (ISO 10110)±1°C precision (▲100% accuracy vs manual reactors); handles cryogenic tempsComplex design increases cost by 25%; requires external cooling/heating systems
Manual Stirring ReactorSmall-scale labs, manual processesManual agitation, 120W motor (ISO 2372), 110V (IEC 60038)Base model: $2,000 (▲50% cheaper than automatic); simple operationLabor-intensive; max 10L capacity (▲-50% vs advanced models)
Automatic Control ReactorLarge-scale productionPLC-controlled (IEC 61131-3), 250W motor, 220V (IEC 60038)▲100% efficiency gain via automation; real-time data logging (▲200% accuracy)3x cost of manual reactors; requires trained operators
High-Pressure ReactorCatalytic hydrogenation, high-pressure316L SS with 2000 PSI rating (ASME Sec VIII), 300W motor, 240V (IEC 60038)Handles 2000 PSI (▲1000% pressure capacity vs manual reactors); explosion-proof50% heavier; specialized installation required; 2x maintenance cost

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