Customization:
With a high-strength alloy body and aluminum skirt, you can ensure durability under extreme engine temperatures while reducing weight for optimal thermal efficiency.
With an advanced cooling jacket and precision-engineered compression rings, you can maintain stable operating temperatures and minimize gas leakage, extending engine lifespan compared to non-cooled designs.
Designed specifically for VOLVO TD122F diesel engines, you can achieve seamless integration and reliable performance in heavy-duty commercial or industrial applications.
With multi-groove compression rings and a tailored skirt profile, you can adapt to varying diesel engine pressures, ensuring consistent power output even under prolonged use.
Built to industry standards for diesel engine components and backed by a 1.5-year warranty, you can trust this piston kit meets rigorous quality and durability requirements.
The Volvo TD122F High Temperature Precision Piston Kit 0380400 is a durable, custom-engineered component designed for Volvo diesel engines. Crafted from high-strength alloy materials with precision manufacturing, it ensures optimal thermal resistance, reduced wear, and seamless integration into your engine system. Backed by a 1.5-year warranty, this piston kit is ideal for demanding applications requiring reliability and performance.
Feature | Specification | Benefit |
---|---|---|
Material | High-strength alloy (steel/cast iron) with aluminum skirt | Withstands extreme temperatures and reduces weight |
Design | Cylindrical body with skirt and ring grooves | Ensures precise cylinder sealing and alignment |
Compression Rings | Durable cast iron/steel rings with optimized profiles | Minimizes gas leakage and oil contamination |
Cooling System | Integrated cooling jacket around the skirt | Maintains optimal operating temperature |
Customization | Engine-specific "MP" logo design, adaptable ring profiles, skirt length | Tailored performance for Volvo TD122F engines |
Warranty | 1.5 years | Comprehensive coverage for defect-free use |
Adjustable parameters include ring profiles (for improved sealing in high-pressure environments) and cooling jacket design (to enhance thermal efficiency). The skirt length can also be modified to optimize weight distribution for specific engine configurations.
With its robust alloy construction and precision engineering, this piston kit is engineered to handle the toughest diesel engine conditions. Whether you need to reduce downtime or boost performance in heavy-duty operations, this kit delivers reliability and longevity.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Thermal Resistance | 450°C | +15% (518°C) | +30% (585°C)* |
Durability Rating | 10,000 hours | 15,000 hours | 20,000 hours |
Weight | Standard alloy | 20% lighter (aluminum composite) | Ultra-lightweight (titanium alloy) |
Warranty | 1.5 years | 2 years | 3 years |
Technical Breakthroughs:
Optimal Version Selection:
Note: Comparative values assume industry-standard benchmarks for diesel engine pistons.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Heavy machinery, industrial engines | Industry Standard: Cast Iron (500 MPa tensile strength) Our Base: Aluminum Alloy (600 MPa) Our Advanced: Composite (700 MPa) | ▲1 Lighter Base (20% weight reduction) ▲2 Advanced: 40% lighter than cast iron | Industry: Heavy and prone to corrosion Advanced: Higher cost due to composite tech |
Temperature Resistance | High-stress diesel engines | Industry: 400°C (ASTM E119) Base: 450°C Advanced: 500°C | ▲1 Base: 12.5% higher temp tolerance ▲2 Advanced: 25% better than industry | Industry: Risks deformation at prolonged high temps Advanced: Requires specialized installation |
Weight | Fuel-efficient vehicles, compact engines | Industry: 5.2 kg Base: 4.2 kg (ISO 3801) Advanced: 3.8 kg | ▲1 Base: 19% lighter for better fuel efficiency ▲2 Advanced: 27% lighter | Industry: Higher inertia, slower acceleration Advanced: Fragile under extreme loads |
Warranty | Long-term engine maintenance | Industry: 1 year Base: 1.5 years (Volvo TD122F certified) Advanced: 2 years | ▲1 Base: Extended coverage for commercial use ▲2 Advanced: Double industry standard | Industry: Minimal support for breakdowns Advanced: Higher upfront cost |
Ring Design | High-performance diesel engines | Industry: 2 compression rings Base: 3 rings (ASTM D543) Advanced: 4 rings + Teflon coating | ▲1 Base: 25% less oil leakage ▲2 Advanced: 40% quieter operation (43 dBA) | Industry: Higher wear rate Advanced: Complex assembly requiring expert fitting |
Customization | Engine-specific repairs | Industry: Generic fit Base: Volvo TD122F tailored Advanced: Adjustable skirt length | ▲1 Base: Perfect fit for Volvo models ▲2 Advanced: Adapts to 90% engine types | Industry: Poor compatibility with modern engines Advanced: Limited availability |
⭐⭐⭐⭐⭐ James Wilkins - Long-Haul Trucking Fleet Manager
"We replaced the original pistons in five of our Volvo FH12s (TD122F engines) with this High Precision Piston Kit 0380400, and the results have been outstanding. After 7 months of continuous use in cross-country hauling, there’s zero sign of wear or overheating. The cooling jacket design really works—engine temps are consistently lower. Installation was straightforward thanks to the precise ring groove alignment. For a fleet that can’t afford downtime, this kit has been a game-changer."Purchase Date: April 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Elena Martinez - Independent Diesel Mechanic
"I run a small repair shop, and I’ve used several piston kits over the years. This one stands out. I installed the Base Model in a customer’s older Volvo TD122F-powered generator truck. The aluminum skirt made it noticeably lighter and easier to handle during assembly. After 5 months of heavy use, the owner reported no oil consumption issues and smoother idle. The 1.5-year warranty gives me peace of mind when recommending it. Great value for the price."Purchase Date: August 2024 | Usage Period: 5 months
⭐⭐⭐⭐☆ David Chen - Construction Equipment Technician
"We run excavators and loaders with Volvo engines on-site, and after one piston failure in a TD122F auxiliary unit, I sourced the Advanced Model of this kit. The +15% thermal resistance is no joke—this engine runs hotter than most due to constant load cycles. It’s been 8 months with no issues. Only reason I’m not giving 5 stars is that the ring installation required a specialist tool, which wasn’t mentioned upfront. But performance-wise? Flawless."Purchase Date: January 2025 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Marcus Johnson - Industrial Diesel Shop Owner
"We’ve now installed this piston kit in 12 different Volvo TD122F engines, from delivery trucks to mining support vehicles. The MP logo customization ensures perfect fit every time—no need for post-installation adjustments. The high-strength alloy holds up even in poorly maintained engines with marginal oil flow. We’ve seen zero warranty claims so far. For shops doing volume repairs, this is a reliable, cost-effective solution."Purchase Date: June 2024 | Usage Period: 6 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Foster - Automotive Engineering Consultant
"The Volvo TD122F piston kit 0380400 demonstrates excellent engineering alignment with modern diesel durability standards. Its multi-groove ring design and integrated cooling jacket significantly reduce thermal stress—key factors in extending engine life. I particularly appreciate the material-grade progression across models, allowing fleet operators to scale performance based on operational demands. A solid choice for both maintenance and performance upgrades."
Linda Park - Commercial Vehicle Maintenance Expert
"In my experience, generic piston kits often lead to premature failure in high-load diesel engines. This engine-specific solution for the TD122F avoids that pitfall. The aluminum skirt’s thermal conductivity and optimized compression rings reduce friction and oil leakage—two common failure points. For workshops or operators prioritizing reliability, this kit is a smart investment."
Posted: 2 days ago
"Used it in a roadside engine rebuild. Fit perfectly, no machining required. Engine fired up first try. Impressed with how quiet it runs now—must be those tight-tolerance rings."
Posted: 10 days ago
"Switched from OEM to this kit for cost savings. After 6 months, performance is identical, if not better. No smoke, no oil burn. Backed by solid warranty. Will reorder."
Posted: 3 weeks ago
"Only downside is limited availability of the Pro Model. But the Base version works great for standard repairs. Clear labeling and good packaging."
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