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  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
  • China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine
China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine

China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine

  • 1 - 9 Sets
    $139,000
  • >= 10 Sets
    $110,000

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Polyurethane Foam Production: A fully automatic continuous foaming machine designed to manufacture high-quality polyurethane foam for bedding, mattresses, and other foam-based products.
  • Industrial Automation: Equipped with mechanical arms and conveyor belts for seamless, efficient material handling and processing, ensuring consistent output and minimal manual intervention.

Key features

  • 1. Corrosion-Resistant Metal Body

  • With a corrosion-resistant metal body, you can ensure long-lasting durability in industrial environments*

  • 2. Programmable Preset Controls

  • With programmable presets for multiple foam densities, you can adjust production settings effortlessly compared to manual systems*

  • 3. High-Speed Continuous Operation

  • With continuous operation capability, you can achieve ~20% faster production cycles than traditional models*

  • 4. Commercial-Grade Versatility

  • With a design optimized for 24/7 commercial use, you can meet high-volume bedding production demands unlike smaller-scale machinery*

  • 5. Compliance with Safety Standards

  • With compliance to international safety standards, you can prioritize operator safety and equipment longevity*

Product details

China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine

The China Automatic Continuous Polyurethane Foam Maker Manufacturing Machine is a high-efficiency industrial solution for producing polyurethane foam bedding materials. Designed for automation and precision, this machinery ensures consistent output with minimal labor input, ideal for mattress and bedding manufacturers.

Technical specifications

FeatureSpecificationBenefit
Machine TypeFoaming Machine (Automatic)Ensures precise, repeatable foam production
Voltage Requirement380VStable operation in standard industrial settings
Processing CapacityContinuous foam extrusionHigh-volume output for mass production needs
Safety FeaturesGuarded mechanical componentsMinimizes workplace hazards and downtime
Automation LevelFully automatedReduces human error and improves efficiency

Customization guide

Adjustable parameters include foam density, thickness, and production speed to meet specific material requirements. For example, lower density settings are ideal for lightweight comfort layers, while higher density options suit structural foam cores.

Get inspired

Transform raw materials into high-quality foam bedding with this versatile machinery. Whether producing standard mattress cores or customized comfort layers, this machine adapts to diverse industrial needs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 m/min+15% (11.5 m/min)+30% (13 m/min)*
Energy Efficiency85%90%95%
Automation LevelSemi-automaticFully automaticAI-integrated control
Output Consistency±5% tolerance±3% tolerance±1% tolerance

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s ±1% tolerance ensures unmatched foam consistency, critical for premium bedding brands.
    • The Advanced Model’s 90% energy efficiency reduces operational costs by 10% compared to traditional systems.
    • AI-integrated controls in the Pro Model enable real-time adjustments, minimizing material waste by up to 25%.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale manufacturers prioritizing cost-effectiveness. Its semi-automatic features suit low-to-medium volume production.
    • Advanced Model: Best for mid-sized operations requiring speed and precision. The +15% faster processing reduces downtime and meets medium-scale demands.
    • Pro Model: Tailored for high-volume industrial users. With triple the output consistency of industry benchmarks, it ensures top-tier quality for luxury bedding brands. For instance, its AI controls adapt to varying polyurethane blends, optimizing foam density in real time. When paired with its ultra-low tolerance specs, this creates bedding materials that meet global safety and comfort standards.

Frequently asked questions

  • Which model of China Automatic Continuous Polyurethane Foam Maker suits small-scale production lines?

  • How do I maintain the nozzles of an industrial foam machine to prevent clogging?

  • What materials are used in the construction of BCD’s foam machinery for durability?

  • Can BCD’s foam machine be customized for specific foam densities or thicknesses?

  • Is the foam maker compliant with international safety and voltage standards?

  • What voltage is required for the automatic polyurethane foam manufacturing machine?

  • What safety features does BCD’s foam machinery include to prevent accidents?

  • What is the production capacity of BCD’s continuous foam maker?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material Handling CapacityLarge-scale mattress productionIndustry: 500kg payload (ISO 10245) ▲ Base: 600kg ▲ Advanced: 800kg (handles 30% more material)Reduces downtime for heavy-duty operationsAdvanced models require larger installation space
Automation LevelHigh-volume production linesIndustry: Semi-automated (ISO 10303) ▲ Base: Fully automated ▲ Advanced: AI-driven adjustments (ISO 10304)Cuts labor costs by 40%Advanced systems demand higher upfront investment
Customization OptionsDiverse product needs (e.g., foam density)Industry: Fixed settings ▲ Base: Adjustable parameters ▲ Advanced: Software-configurable (ASTM D638)Flexibility for varied material typesRequires skilled operators for advanced setups
Safety FeaturesIndustrial environmentsIndustry: Basic guards (OSHA 1910.212) ▲ Base: Dual safety sensors ▲ Advanced: Smart emergency stop (IEC 60204-1)Meets global safety compliance standardsAdvanced sensors add 15% to equipment cost
Energy EfficiencyCost-sensitive operationsIndustry: 15 kWh/unit ▲ Base: 12 kWh/unit ▲ Advanced: 10 kWh/unit (30% lower energy use)Reduces operational energy costs by 30%Advanced models may process 10% slower
Production SpeedHigh-demand manufacturingIndustry: 50 units/hour ▲ Base: 65 units/hour ▲ Advanced: 80 units/hour (20% faster)Boosts output for urgent ordersFaster speeds may increase wear-and-tear

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