Material Composition | Heavy machinery, industrial equipment | Industry Standard: Carbon steel (AISI 1045, 500 MPa tensile strength) Our Base: High-strength steel (AISI 4140, 700 MPa) Our Advanced: Alloy steel (AISI 8620, 900 MPa) | ▲ Base: 40% stronger than standard for heavier loads ▲▲ Advanced: 80% stronger for extreme conditions | Base/Advanced: Slightly heavier than aluminum alternatives |
Gear Geometry | Circular conveyors, rotary systems | Industry Standard: Straight racks (ISO 9147) Our Base/Advanced: Curved rack (Radius: 1.5m ±5% tolerance) | ▲▲ Enables smooth circular motion (reduces backlash by 30%) Customizable curvature for specific radii | Limited to curved applications; requires precise alignment |
Precision Tolerance | Robotics, CNC machinery | Industry Standard: ±0.1mm (ISO 1328) Our Base: ±0.05mm Our Advanced: ±0.02mm | ▲ Base: 50% tighter tolerance for accuracy ▲▲ Advanced: Minimizes positional errors in high-precision tasks | Advanced: 2x cost increase due to machining complexity |
Mounting System | Industrial automation | Industry Standard: Basic flange mounts Our Base: Reinforced flanges (M12 bolts) Our Advanced: Customizable brackets (5+ configurations) | ▲ Base: 30% stronger attachment ▲▲ Advanced: Reduces assembly time by 40% | Base: Limited to standard mounting points |
Customization | Bespoke machinery, R&D prototyping | Industry Standard: Fixed ratios/designs Our Base: Adjustable gear ratios (1:1 to 3:1) Our Advanced: Full customization (ratios, coatings, dimensions) | ▲ Base: Tailors performance to specific torque needs ▲▲ Advanced: 100% tailored to unique applications | Advanced: 6-week lead time vs. 2 weeks for Base |
Durability | Harsh environments (e.g., mining) | Industry Standard: 5,000hr MTBF (per MIL-STD-810) Our Base: 10,000hr Our Advanced: 15,000hr | ▲ Base: Double the lifespan of standard gears ▲▲ Advanced: 3x longer service life in abrasive conditions | Advanced: Requires premium lubrication (adds 15% operational cost) |