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Coal Washing Machine Duckbill Magnetic Separator Cleaning Scraper Polyurethane Plastic Polyethylene Water Spray Nozzle

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Magnetic Separation & Cleaning: Efficiently removes magnetic impurities and debris from coal using a duckbill design, paired with a durable polyurethane/plastic scraper for precise material cleaning.
  • Water Spray Nozzle: Integrated polyethylene nozzle ensures optimal rinsing and cooling during coal processing, enhancing efficiency and cleanliness.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With corrosion-resistant polyurethane and durable plastic construction, ensure long-lasting performance in harsh industrial environments*. Compared to traditional metal separators, this design reduces rust and wear, maintaining efficiency over extended use.

  • 2. Hands-Free Interactive Design

  • The duckbill magnetic design allows for automatic impurity separation, reducing downtime compared to manual cleaning methods*. The magnetic scraper efficiently collects debris without requiring frequent operator intervention.

  • 3. High-Efficiency Water Spray System

  • Equipped with a precision-engineered water spray nozzle, achieve up to 30% faster debris removal than standard models*. The nozzle ensures thorough rinsing, enhancing cleaning consistency in coal washing processes.

  • 4. Commercial-Grade Scenario Solutions

  • Optimized for continuous operation in coal washing plants, providing reliable performance in 24/7 commercial settings*. The robust construction handles heavy-duty demands, minimizing maintenance interruptions.

  • 5. Eco-Friendly Certification Standards

  • Certified as eco-friendly, meeting ISO 14001 environmental standards for sustainable industrial use*. The plastic and polyethylene materials reduce environmental impact without compromising functionality.

Product details

Coal Washing Machine Duckbill Magnetic Separator Cleaning Scraper Polyurethane Plastic Polyethylene Water Spray Nozzle

The Coal Washing Machine Duckbill Magnetic Separator Cleaning Scraper is designed for efficient solid-liquid separation in coal processing. Constructed from eco-friendly plastic composites (polyurethane and polyethylene), it combines durability with environmental responsibility. The integrated water spray nozzle enhances cleaning efficiency, while the moulded construction ensures precise fitment in industrial machinery.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialPolyurethane + Polyethylene (recycled)Machinery components requiring corrosion resistance and wear resistance
Eco-FriendlyComplies with ISO 14001 standardsSustainable coal washing systems
Processing MethodPrecision mouldingCustom-fit attachments for conveyor belts
Spray NozzleAdjustable flow rate (1-5 L/min)High-pressure cleaning in mining plants

Customization guide

Adjustable parameters include:

  • Material blend ratio (polyurethane vs. polyethylene) to balance rigidity and flexibility for specific abrasion levels.
  • Nozzle spray pattern (fan/jet) to optimize cleaning in confined or open spaces.
  • Moulded shape to fit non-standard conveyor belt dimensions.

Get inspired

Pair the scraper’s magnetic design with the water spray nozzle to automate debris removal in coal processing. The lightweight yet robust plastic construction reduces maintenance downtime while meeting environmental regulations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Eco-FriendlinessRecycled materials+15% recycled content+30% recycled content
Durability5000hr service life8000hr12000hr
Spray Efficiency1-3 L/min1-5 L/min1-8 L/min (+66% flow)
CertificationsISO 9001ISO 14001ISO 14001 + RoHS

Supplier's note

  1. Technical Breakthroughs:

    • Eco-Friendly Materials: The Pro Model’s 30% recycled content reduces carbon footprint by 20% compared to traditional plastics.
    • Extended Durability: Advanced polyurethane blending increases service life by 60% in abrasive coal environments.
    • Adaptive Spray Tech: The Pro Model’s 8 L/min nozzle achieves 25% faster cleaning cycles than industry standards.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale operations with standard coal abrasion levels.
    • Advanced Model: Suitable for medium-sized plants requiring ISO 14001 compliance and moderate durability.
    • Pro Model: Best for heavy-duty coal processing facilities needing triple the industry-standard chemical resistance and extended lifecycle. With its 12,000-hour lifespan, it cuts replacement costs by 40% in high-wear scenarios.

Frequently asked questions

  • Which model of the Coal Washing Machine Duckbill Magnetic Separator is best suited for heavy-duty coal processing plants?

  • How do I clean and maintain the polyurethane scraper of the Coal Washing Machine?

  • Why is polyurethane preferred over rubber for the scraper in coal washing machines?

  • Can the Coal Washing Machine’s Duckbill Magnetic Separator be customized to fit specific machinery dimensions?

  • Is the plastic material used in the Magnetic Separator compliant with industrial safety standards?

  • What features differentiate the basic and advanced models of the Coal Washing Magnetic Separator?

  • How often should I replace the water spray nozzle on the Coal Washing Machine, and what factors affect its lifespan?

  • How does polyethylene contribute to the longevity of the Magnetic Separator’s components?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Magnetic SeparatorCoal Washing Plants, Material RecoveryMagnetic Strength: 12,000 Gauss (Industry: 10,000 Gauss) ▲1x
(ISO 9712 certified)
▲1x higher tramp metal removal efficiency
Eco-friendly (no chemical waste)
Higher upfront cost vs. standard separators
Polyurethane Cleaning ScraperConveyor Belt Maintenance, Mining EquipmentAbrasion Resistance: 100,000 cycles (ASTM D3389) ▲2x
(ISO 527 tensile strength: 25 MPa)
▲2x longer lifespan than rubber scrapers
Lightweight (2.5 kg/m²)
Requires precise mounting alignment for optimal performance
Water Spray NozzleDust Suppression, Cooling SystemsSpray Uniformity: 95% (ISO 12227) ▲1x
Flow Rate: 20 L/min (ISO 5001)
Reduces water usage by 30% vs. standard nozzles
Low noise: 65 dBA (quieter than industrial fans)
Narrow spray angle (60°) may limit large-area coverage
Plastic Material ComponentWear-Resistant Liners, Chute LiningChemical Resistance: Withstands pH 1-14 (ASTM D543) ▲1x
Density: 0.95 g/cm³ (ISO 1183)
▲1x lighter than steel alternatives
Corrosion-free in acidic environments
Lower heat resistance (max 80°C) vs. metal components
Eco-Friendly Moulded PartSustainable Mining EquipmentRecyclable Content: 40% (ISO 14021) ▲3x
Moulding Precision: ±0.2 mm (ASME Y14.5)
Meets EU RoHS compliance
Customizable shapes for complex geometries
Longer production lead time due to specialized moulding processes
Polyethylene Conveyor RollerHeavy-Duty Material HandlingLoad Capacity: 5,000 kg (ISO 3017) ▲1.5x
Rotational Smoothness: 0.05 mm runout (ISO 10496)
▲1.5x higher durability than PVC rollers
Self-lubricating (reduces maintenance)
Bulky design may require additional space for installation

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