Spray Booth | Powder coating application on metal parts | Airflow Control: 0.3–0.5 m/s (ISO 14644-3) ▲ 0.4–0.6 m/s (Base) ▲ 0.5–0.8 m/s (Advanced) (Optimized for even coating distribution) | Reduces overspray by 30%+ ▲ 40%+ (Advanced) (Minimizes material waste) | Requires frequent filter maintenance ▲ Reduced downtime (Advanced’s modular filters) |
Curing Oven | Bonding powder coatings at high temps | Temp. Uniformity: ±3°C (Industry) ▲ ±1.5°C (Base) ▲ ±0.5°C (Advanced) (Ensures consistent curing) | Enhances coating durability by 25% ▲ 40% (Advanced) (Fewer rejections) | Energy consumption 20% higher than gas-fired ovens ▲ 15% lower (Advanced) |
Conveying Equipment | Transporting parts through the line | Conveyor Speed: 0–3 m/min (ISO 5294) ▲ 0–5 m/min (Base) ▲ 0–8 m/min (Advanced) (Adjustable for part size) | Handles 100+ parts/hr ▲ 150+ (Advanced) (Boosts throughput) | Mechanical wear over 5,000 hrs ▲ 10,000 hrs (Advanced) (Durable bearings) |
Powder Coating Machine | Electrostatic powder application | Adhesion: >90% (ASTM D3359) ▲ 95% (Advanced) (Reduces delamination risk) | Transfer efficiency 85% ▲ 92% (Advanced) (Cuts powder waste by 30%) | Requires proper grounding ▲ Built-in grounding check (Advanced) |
Coating Booth | Enclosed workspace for coating | Material: Stainless Steel (Grade 304, ASTM A240) ▲ 316 (Advanced) (Corrosion-resistant) | Withstands 50+ chemical exposures (ASTM D543) ▲ 100+ (Advanced) (Harsh environments) | Higher upfront cost ▲ 10% lower (Base) due to standard-grade steel |
Drying Oven | Pre-heating metal substrates | Drying Capacity: 1,000 kg/hr (ISO 12142) ▲ 1,500 kg/hr (Advanced) (Rapid pre-treatment) | Cuts pre-heating time by 20% ▲ 35% (Advanced) (Accelerates production) | Limited load capacity ▲ Expandable modular design (Advanced) |