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Compact Electric Crimping Machine for JST TE Prewired Insulated POD-LOK Terminals Machine Tools and Mechatronics Control

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Crimping: Designed to crimp JST TE prewired insulated POD-LOK terminals and a range of electrical connectors, ensuring secure and reliable connections.
  • Electric Operation: Combines automated crimping force with overload protection to prevent damage to terminals or the machine itself, enhancing safety and consistency.

Key features

  • 1. Corrosion-Resistant Metal Construction for Industrial Durability

  • With a corrosion-resistant metal body, ensure long-term reliability in harsh industrial environments. Outlast plastic-bodied competitors in high-stress applications* [*Disclaimer: Based on internal testing; actual results may vary].

  • 2. Smart Overload Protection & Real-Time Crimp Counting

  • With built-in overload protection and an integrated real-time crimp counter, reduce downtime risks and eliminate manual tracking errors. Monitor performance consistency for quality assurance in mass production* [*Disclaimer: Performance may vary by usage conditions].

  • 3. User-Friendly Touchscreen Interface with LED Status Indicators

  • With a touchscreen interface and LED status indicators, effortlessly control crimp parameters and track operational status in real-time. Simplify workflow management compared to non-digital alternatives* [*Disclaimer: Features subject to software compatibility].

  • 4. Multi-Connector Compatibility for Versatile Terminal Applications

  • Designed for JST TE prewired terminals, it efficiently handles diverse connector sizes and types without tool changes. Ideal for high-volume manufacturing scenarios requiring precision crimping* [*Disclaimer: Compatibility confirmed for listed terminals only].

  • 5. EPR Compliance for Sustainable Industrial Use

  • With EPR certification in Germany and France, meet strict environmental regulations for eco-friendly disposal and recycling. Exceed compliance standards compared to non-certified equipment* [*Disclaimer: Certifications apply to packing standards; operational eco-friendliness may vary].

Product details

Compact Electric Crimping Machine for JST TE Prewired Insulated POD-LOK Terminals Machine Tools and Mechatronics Control

The EM-6B2 Compact Electric Crimping Machine is a precision-engineered tool designed for crimping JST TE prewired insulated POD-LOK terminals. Built with durable metal construction and featuring overload protection, real-time counting, and LED status indicators, this machine ensures reliable performance in industrial cable manufacturing. Certified to EPR standards in Germany and France, it offers customizable crimping solutions for terminals of varying sizes.

Technical specifications

FeatureSpecificationBenefit
MaterialDurable steel/aluminum alloyEnhanced durability and longevity
Crimping ForceAdjustable 500–1500NPrecision control for different terminal types
Overload ProtectionAutomatic shutdown at 150% capacityPrevents equipment damage and safety risks
Counting FunctionDigital counter with reset capabilityEnsures consistent production tracking
CertificationsEPR_Germany_Packing, EPR_France_PackingCompliance with EU environmental standards
LED IndicatorsPower & crimp status displayReal-time operational feedback

Customization guide

Adjustable crimping force and interchangeable die sets allow customization to meet specific terminal dimensions. The counting function can be programmed for batch production needs, while the overload threshold can be calibrated for varying material thicknesses.

Get inspired

With its compact design and overload protection, the EM-6B2 ensures safe, repeatable crimping for automotive, electronics, and industrial applications. Whether assembling delicate connectors or heavy-duty terminals, this machine delivers precision and reliability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Crimping Force Range500–1000N500–1500N (+50%)500–2000N (+100%)*
Counting Accuracy±2%±1%±0.5% (industry-leading)
Die Set Compatibility10 standard sets20+ sets (+100%)Customizable (+∞)
Smart FeaturesManual controlAuto-calibrationIoT connectivity

Supplier's note

  1. Overload Protection Breakthrough: The EM-6B2’s automatic shutdown at 150% capacity prevents costly equipment failures, a 40% improvement over legacy models.
  2. Precision Counting: The ±0.5% accuracy in the Pro Model ensures zero-defect batches, critical for high-volume manufacturing.
  3. IoT Integration: The Pro’s real-time data logging streamlines quality audits and predictive maintenance.

Version Selection Guide:

  • Base Model: Ideal for SMEs needing reliable crimping of standard terminals (e.g., automotive harnesses).
  • Advanced Model: Suitable for mid-scale production requiring higher force and expanded die compatibility (e.g., industrial robotics).
  • Pro Model: Best for enterprises demanding IoT-enabled precision (e.g., aerospace or medical device assembly). With its triple-certified overload protection and IoT connectivity, the Pro ensures compliance and scalability in demanding environments.

Frequently asked questions

  • Which electric crimping machine model is best for JST TE prewired insulated POD-LOK terminals?

  • How do I clean and maintain the crimping head of the EM-6B2 machine?

  • Why is metal construction preferred for electric crimping machines like the EM-6B2?

  • Can the EM-6B2 accommodate replacement die sets for different terminal types?

  • Does the EM-6B2 meet EPR certifications in Germany and France?

  • Is the EM-6B2 suitable for small workshop environments?

  • How does the overload protector on the EM-6B2 prevent damage during crimping?

  • What safety standards does the EM-6B2 electric terminal crimping machine comply with?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Crimping ForceHeavy-duty electrical assemblyIndustry: 3000N (IEC 61010)
Base: 4000N (▲) (ASTM F426)
Advanced: 5000N (▲▲)
Handles up to 10AWG wires; ▲ Base: 33% stronger than industry ▲▲ Advanced: 67% strongerBase: Higher energy use vs. industry; Advanced: Requires robust power supply
Material DurabilityIndustrial environments with wearIndustry: ASTM A36 steel
Base: 1020 cold-rolled steel (▲) (ASTM A1011)
Advanced: Stainless steel (▲▲) (ASTM A240)
Base: 50% better corrosion resistance ▲▲ Advanced: 90% longer lifespanBase: Heavier than industry; Advanced: 20% higher cost
Safety FeaturesSafety-critical applicationsIndustry: Basic overload sensors
Base: Auto-shutoff at 4000N (▲) (IEC 60947)
Advanced: Dual sensors (▲▲) (ISO 13849)
▲ Base: Prevents 90% overloads ▲▲ Advanced: 99% failure detectionBase: Limited to single sensor; Advanced: Complex maintenance
Operational EfficiencyHigh-volume production trackingIndustry: Manual counting
Base: Digital counter (999 counts) (▲)
Advanced: Memory counter (9999 counts) (▲▲)
▲ Base: Reduces 30% manual errors ▲▲ Advanced: Tracks batches across shiftsBase: Resets after power loss; Advanced: Requires software setup
Noise LevelOffice-adjacent workshopsIndustry: 70 dBA (louder than lawnmower)
Base: 65 dBA (▲) (ISO 4871)
Advanced: 60 dBA (▲▲) (OHS 2007)
▲ Base: 7% quieter ▲▲ Advanced: Meets OSHA quiet zone standardsBase: Slightly slower crimp speed; Advanced: 10% slower than Base
Die Set FlexibilityDiverse terminal typesIndustry: Fixed dies
Base: 5 standard dies (▲)
Advanced: 10+ dies + quick-change (▲▲)
▲ Base: Covers 80% common terminals ▲▲ Advanced: 50% faster die swapsBase: Manual swaps required; Advanced: Higher die inventory costs

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