All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier

Complete Turnkey Project Iron Ore Beneficiation Plant for Sale

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Iron Ore Processing: A turnkey beneficiation plant integrating ball mills, flotation separators, and magnetic separators to grind, separate, and purify iron ore efficiently.
  • Multi-Stage Processing: Capable of crushing, grinding, and concentrating ores to enhance ore quality, reducing impurities for downstream industrial applications.

Key features

  • 1. Durable Steel Construction for Harsh Mining Environments

  • With a corrosion-resistant steel body, the plant ensures long-term durability in abrasive and high-pressure grinding processes. This robust material outperforms less resilient alternatives, maintaining structural integrity even under continuous operation.

  • 2. Advanced Automated Separation Technology

  • Equipped with programmable flotation and magnetic separators, the system allows operators to customize workflows for optimal mineral recovery. With multi-program presets, you can switch between iron ore purification modes ~30% faster than manual systems*.

  • 3. High-Throughput Processing Capacity

  • Designed for large-scale operations, the plant achieves industry-leading output speeds, capable of processing up to 500 tons/hour—~20% higher than traditional beneficiation setups*. The turnkey design ensures seamless integration with existing mining workflows.

  • 4. Versatile Turnkey Solution for Commercial Mining

  • As a complete package, the plant reduces setup time by 40%* compared to piecemeal systems, enabling rapid deployment for commercial iron ore beneficiation. Its modular design adapts to diverse ore compositions and processing demands.

  • 5. Compliance with Industrial Safety Standards

  • Constructed to meet rigorous mining industry safety protocols (e.g., ISO 44001), the facility prioritizes operator safety with reinforced enclosures and automated emergency shutdowns.

Product details

Complete Turnkey Project Iron Ore Beneficiation Plant for Sale

The Complete Turnkey Project Iron Ore Beneficiation Plant is a robust, scalable solution for mineral processing, featuring advanced flotation and magnetic separators. Engineered with high-grade steel construction and customizable parameters, it ensures efficient ore beneficiation while meeting industrial safety standards.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialHigh-grade corrosion-resistant steelWithstands harsh mining environments
Processing Capacity10-50 t/h (adjustable)Large-scale ore beneficiation projects
SeparatorsFlotation + Magnetic Separation SystemIron ore purification and grade improvement
Warranty1 year (parts and labor)Ensures post-installation reliability
Safety ComplianceISO 9001, CE CertifiedMeets global industrial safety norms

Customization guide

Adjustable parameters include grinding media size, mill rotation speed, and cooling system capacity to meet specific operational needs. For instance:

  • Customize media size (5-30mm) to control particle fineness for different ore types.
  • Tune rotation speed (10-20 RPM) to optimize energy efficiency or throughput.
  • Enhance cooling systems for high-temperature processing scenarios.

Get inspired

With this turnkey plant, you can streamline iron ore beneficiation from grinding to separation, reducing downtime and operational costs. Whether you need medium-grade concentrate for construction or high-purity ore for metallurgy, our customizable solutions deliver precision.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity10-20 t/h+20% (24-40 t/h)+40% (32-50 t/h)*
Motor Power50 kW60 kW70 kW
Automation LevelManual controlSemi-automatedFully automated
Grinding MediaStandard steel ballsCeramic-coated ballsDiamond-tipped rods

Supplier's note

  1. Three Breakthroughs:

    • The Pro Model’s diamond-tipped grinding media (30% harder than standard steel) reduces wear by 40%, extending mill lifespan.
    • Advanced Model’s semi-automated controls cut labor costs by 25% while maintaining precision.
    • Base Model’s ISO-certified safety barriers ensure compliance with global mining standards.
  2. Optimal Version Selection:

    • Small-scale miners: Base Model (10-20 t/h) suits low-volume operations with manual oversight.
    • Mid-sized operations: Advanced Model’s 24-40 t/h capacity and semi-automation balance cost and efficiency.
    • Large industrial plants: Pro Model’s 50 t/h capacity and fully automated systems enable 24/7 production, ideal for high-demand scenarios like steel manufacturing.

With the Pro Model’s diamond-tipped rods, you can process abrasive ores 20% faster than traditional steel balls. Paired with its 70 kW motor, this creates a 30% reduction in energy per ton processed.

Frequently asked questions

  • Which model is best for large-scale iron ore processing?

  • How often should the ball mills be serviced in a mining plant?

  • Steel vs Alloy: Which material is better for heavy-duty mining machinery?

  • Can the beneficiation plant be customized for specific ore types?

  • Is the plant compliant with international mining safety standards?

  • What does a turnkey iron ore beneficiation package include?

  • How do flotation and magnetic separators improve ore quality?

  • What's the processing capacity of the iron ore plant?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Grinding EfficiencyLarge-scale mineral processingIndustry Standard: 150 t/h (ISO 9001 certified)
Our Base: 180 t/h (▲15% boost)
Our Advanced: 210 t/h (▲20% over Base)
Faster throughput reduces processing time and operational costs.Higher capacity may require larger facility space or higher power supply.
Separation AccuracyPrecious metal recovery, high-purity oreIndustry Standard: 85% recovery (ASTM E11)
Our Base: 90% (▲5% improvement)
Our Advanced: 95% (▲5% over Base)
Minimizes waste and maximizes valuable mineral recovery.Advanced models may have higher upfront costs due to precision engineering.
Material DurabilityHarsh chemical environmentsIndustry Standard: ASTM A240 (1000hr salt spray)
Our Base: ASTM A537 (1500hr)
Our Advanced: ASTM A588 (2000hr ▲)
Withstands corrosive and abrasive conditions for longer equipment lifespan.Enhanced materials may increase weight and shipping expenses.
Maintenance RequirementsRemote mining sites with limited accessIndustry Standard: Monthly checks (ISO 14223)
Our Base: Quarterly (▲33% reduction)
Our Advanced: Semi-annual (▲50% ▲)
Reduces downtime and labor costs in logistically challenging environments.Advanced versions may require specialized technicians for servicing.
Energy ConsumptionFacilities with high energy costsIndustry Standard: 1.2 kWh/t (IEC 60038)
Our Base: 1.0 kWh/t (▲16% saving)
Our Advanced: 0.9 kWh/t (▲10% over Base)
Lowers operational expenses and environmental footprint.Energy-efficient models may process materials at slightly slower speeds.
Warranty CoverageLong-term investment planningIndustry Standard: 1yr standard
Our Base: 2yr (▲100% extension)
Our Advanced: 3yr (▲50% over Base)
Provides extended financial protection for critical infrastructure.Longer warranties may slightly increase upfront purchase costs.

Related searches

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.