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  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
  • Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine
Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine

Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine

  • 1 - 99 Sets
    $35,000
  • >= 100 Sets
    $3,500
View product details

Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Spiral Brush Production: Equipped with a PLC control system and servo motor, the machine efficiently manufactures high-precision outside disk spiral brushes with consistent quality.
  • Multi-Material Processing: Capable of handling diverse materials such as synthetic fibers, metals, foam, and rubber to produce brushes and rollers tailored for specific applications.

Key features

  • 1. Versatile Material Compatibility

    • With the ability to process synthetic fibers, metal, and other materials, you can produce brushes and rollers tailored for diverse applications like cleaning, manufacturing, and automotive industries.

  • 2. PLC-Based Touchscreen Interface

    • With an intuitive PLC control system, you can program and monitor production settings effortlessly, ensuring precise control over brush design and output.

  • 3. High-Speed Servo Motor Automation

    • With servo motor-driven automation, achieve production speeds up to ~20% faster than manual methods*, enabling efficient, continuous operation for commercial-scale demands.

  • 4. Customizable Scenario Solutions

    • With modular design flexibility, adapt the machine to produce spiral brushes, rollers, and other configurations for specialized tasks, from industrial cleaning to precision manufacturing.

  • 5. Industrial-Grade Reliability & Safety

    • With robust construction and compliance to ISO safety standards*, ensure durable, long-term operation in demanding environments while prioritizing workplace safety.

Product details

Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine

The Computer System Control Full Automatic Outside Disk Spiral Brushes Producing Machine is a versatile industrial solution for manufacturing customized brushes and rollers. Equipped with PLC control and servo motor technology, it ensures precise automation, high productivity, and adaptability for diverse applications.

Technical specifications

FeatureSpecificationBenefit
Control SystemPLC (Programmable Logic Controller)Enables precise process adjustments
Driving MotorServo MotorHigh-precision motion control
Material HandlingConveyor belt + rotating mechanismEfficient material transport and shaping
CustomizationAdjustable spiral density/shapeTailored products for specific industries
Warranty1-year comprehensive coverageGuaranteed reliability and support

Customization guide

Adjustable parameters include material type (synthetic fibers, metal, foam), spiral density, and shaft length to meet specialized needs for cleaning, automotive, or industrial applications.

Get inspired

With its modular design and automation, this machine empowers businesses to produce high-quality brushes and rollers for diverse uses—from delicate polishing tasks to heavy-duty industrial cleaning.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed50 units/hour+15% (58 units/hour)+30% (65 units/hour)*
Customization OptionsBasic (2 material types)Extended (5 materials)Full (10+ materials)
Precision Level±1.5mm tolerance±1.0mm tolerance±0.5mm tolerance

Supplier's note

  1. Technical Breakthroughs:

    • PLC Control System: Enables real-time adjustments for consistent quality.
    • Servo Motor Precision: Reduces errors in spiral formation by 40% compared to traditional systems.
    • Modular Design: Allows rapid tooling changes for multi-product manufacturing.

  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops needing basic automation (e.g., low-volume cleaning brush production).
    • Advanced Model: Suitable for medium-scale operations requiring faster output and material flexibility (e.g., automotive parts finishing).
    • Pro Model: Best for high-volume industries demanding ultra-precision (e.g., semiconductor or aerospace components).

With the Pro Model’s ±0.5mm tolerance, you can produce brushes for precision cleaning in electronics assembly, ensuring no surface damage. Pair this with its 10+ material options to create custom rollers for demanding applications like automotive painting.

*Note: Comparative values assume standard operating conditions.

Frequently asked questions

  • Which model of computer system control brush making machine suits small-scale manufacturing businesses?

  • How do I maintain the servo motor in an automatic brush producing machine?

  • What materials can the automatic spiral brush machine process for industrial brushes?

  • Can this machine customize brush sizes and spiral designs for specific applications?

  • Is the PLC control system in brush making machines FDA-approved for food-grade brush production?

  • How does the automatic grade feature improve brush production efficiency?

  • What warranty and after-sales support come with the full automatic brush producing machine?

  • Which industries benefit most from this spiral brush producing machine’s automation?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production lines- Industry Standard: Semi-Automatic (Manual intervention required)Reduces labor costs and errors.Requires skilled operators for setup.
- Our Base: Full Automation (ISO 10218-1 compliant) ▲Enables 24/7 operation with minimal supervision.Higher initial investment.
- Our Advanced: AI-Driven Automation (ISO 13849-1 compliant) ▲▲Predictive maintenance and adaptive process control.Requires advanced software infrastructure.
Control SystemPrecision manufacturing- Industry Standard: Basic Relay Control (Limited programmability)Simple and cost-effective for basic tasks.Inflexible for complex workflows.
- Our Base: PLC-Based Control (IEC 61131-3 compliant) ▲Programmable for varied processes; reliable for industrial use.Requires PLC programming expertise.
- Our Advanced: PLC with Touchscreen HMI (IEC 62264-1 compliant) ▲▲Intuitive interface for real-time monitoring and adjustments.Higher complexity in troubleshooting.
Motor TypeApplications needing precise torque- Industry Standard: Standard Induction Motor (IEC 60034-30 class IE2)Lower upfront cost.Less energy-efficient; variable speed control requires additional hardware.
- Our Base: Servo Motor (IEC 60034-30 class IE4) ▲High precision and energy efficiency (▲▲▲▲▲).Higher maintenance requirements.
- Our Advanced: Vector-Control Servo Motor (IEC 60034-30 class IE5) ▲▲Optimized torque and speed for dynamic loads (▲▲▲▲▲▲).More sensitive to environmental conditions (e.g., dust, temperature).
Production SpeedHigh-throughput environments- Industry Standard: 50 units/hour (Manual/semi-automation constraints)Lower capital expenditure.Unable to meet large-scale production demands.
- Our Base: 80 units/hour (Automated conveyor integration) ▲60% faster output than industry standard.Requires dedicated floor space for conveyor systems.
- Our Advanced: 120 units/hour (Optimized cycle time) ▲▲140% faster than industry standard; ideal for mass production.Needs advanced cooling systems to prevent overheating.
Noise LevelNoise-sensitive facilities- Industry Standard: 85 dB (Comparable to heavy traffic)Lower upfront cost.Exceeds OSHA noise limits (▲▲▲▲▲▲).
- Our Base: 75 dB (Equivalent to a vacuum cleaner) ▲Meets OSHA standards (▲▲▲▲▲).Requires partial soundproofing.
- Our Advanced: 65 dB (Similar to a quiet library) ▲▲Ultra-quiet operation (▲▲▲▲▲▲▲).Full soundproofing increases installation complexity.
WarrantyLong-term investment planning- Industry Standard: 6 months (Basic coverage)Lower upfront cost.Limited protection against mechanical/electrical failures.
- Our Base: 12 months (Extended mechanical coverage) ▲Covers critical components for a year.Excludes software or electronics.
- Our Advanced: 24 months (Comprehensive coverage including electronics) ▲▲Full protection for mechanical, electrical, and software components.Slightly higher purchase price.

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