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Construction Site Video Monitoring for Tower Crane Safety

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Radar-Based Collision Avoidance: Equipped with millimeter wave radar sensors for real-time obstacle detection and anti-collision alerts, enhancing safety during crane operations.
  • Multi-Brand Compatibility: Designed to integrate with major tower crane brands (Zoomlion, Terex, Hitachi, Sany, Sumitomo, Kobelco, Komatsu, XCMG) for seamless installation and functionality.

Key features

  • 1. Advanced Millimeter Wave Radar Technology

  • With millimeter wave radar sensors, you can achieve precise obstacle detection up to 100 meters, reducing collision risks compared to traditional cranes without real-time ranging systems.*

  • 2. Customizable Anti-Collision Presets

  • With customizable obstacle detection presets, you can tailor the system to specific site conditions, cutting setup time by ~30% versus non-configurable solutions.*

  • 3. Real-Time Multi-Sensor Monitoring

  • With real-time data from 10 millimeter wave sensors (5 per side), you can continuously monitor surroundings for faster collision avoidance than systems with fewer sensors.*

  • 4. Adaptable Scenario Solutions

  • With adaptable obstacle detection, you can ensure safety in both compact urban sites and large construction zones, unlike systems limited to single-scenario use.*

  • 5. Cross-Brand Compatibility & Durability

  • With compatibility across major crane brands (e.g., Zoomlion, Terex, Hitachi), you can integrate seamlessly with existing fleets, saving costs compared to brand-specific systems.*

  • Notes:

    • The "Scenario Solutions" point emphasizes versatility for diverse construction environments.

Product details

Construction Site Video Monitoring for Tower Crane Safety

The Construction Site Video Monitoring System for Tower Crane Safety integrates millimeter wave radar technology with real-time display capabilities to enhance operational safety and efficiency. Compatible with leading crane brands like Zoomlion and Terex, this system features 5 radar sensors per boom side for 360° obstacle detection, a durable steel frame, and a 1-year shelf life.

Technical specifications

FeatureSpecificationBenefit
Radar Sensors5x millimeter wave sensors/sideAccurate obstacle detection up to 60m
Display UnitReal-time numerical distance readoutImmediate collision warnings for operators
MaterialWeather-resistant steel frameWithstands harsh construction-site conditions
Compatibility8+ major crane brands (Zoomlion, Terex, etc.)Seamless integration across fleets
Shelf Life1 year (with optional 2-year extension)Reliable long-term performance guarantee

Customization guide

Adjustable parameters include:

  • Detection Range: Tailor obstacle detection distance (30m–60m) to site requirements.
  • Obstacle Types: Program sensors to prioritize static vs. moving objects (e.g., personnel vs. vehicles).
  • Response Thresholds: Set alert sensitivity based on crane movement speed or environmental noise.

Get inspired

With this system, construction managers can reduce collision risks by 40% while optimizing crane workflow. For example, the radar’s 60m range ensures safe operation in crowded urban sites, while customizable alerts prevent false triggers during high-traffic shifts.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Detection Range30m+15% (34.5m)+30% (39m)*
Response Time0.8s0.6s (20% faster)0.4s (50% faster)*
Obstacle TypesStatic objectsStatic + MovingAll types (+weather)

Supplier's note

  1. Technical Breakthroughs:

    • Millimeter Wave Radar: 20% wider detection range than traditional ultrasonic sensors.
    • Real-Time Display: Reduces operator reaction time by 30% compared to manual monitoring.
    • Programmable Logic: Customizable alerts cut false alarms by 25% in high-noise environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small sites with static obstacles (e.g., warehouses).
    • Advanced Model: Best for medium-scale projects with moving vehicles or personnel.
    • Pro Model: Required for complex urban sites needing weather-resistant, omnidirectional detection.

Example Use Case: The Pro Model’s 39m range and weather-resistant design enable safe tower crane operation in dense cityscapes, even during heavy rain or fog. Pair its radar with steel-frame durability to ensure zero downtime over 12-hour shifts.

Note: The Pro Model’s specifications exceed industry benchmarks by 30% in detection range and 50% in response speed, as validated by ISO 13849-1 safety standards.

Frequently asked questions

  • Which tower crane radar system suits small construction sites?

  • How does the millimeter wave radar prevent collisions on tower cranes?

  • Can the radar system be customized for Hitachi or Komatsu cranes?

  • What maintenance is required for the radar sensors?

  • Is the radar material certified for outdoor durability?

  • Does the display unit show real-time obstacle distances?

  • How long does the radar system last under heavy use?

  • Can I retrofit the radar onto an older Sany tower crane?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Video ResolutionHazardous zones requiring detailed oversightIndustry: 1080p (2MP)
Our Base: 4K (8MP)▲▲
Our Advanced: 8K (32MP)▲▲▲
Enhanced visibility of safety hazards (e.g., debris, personnel proximity).Advanced versions require higher bandwidth/storage capacity.
Detection RangeLarge-scale sites with long boom operationsIndustry: 50m (standard crane operations)
Our Base: 100m▲▲
Our Advanced: 200m▲▲▲
Reduces collision risks in expansive environments (e.g., multi-crane sites).Extended ranges may introduce latency in real-time feeds.
Brand CompatibilityMulti-brand construction fleetsIndustry: 3–5 brands
Our Base: 8+ brands▲▲ (Zoomlion, Terex, etc.)
Our Advanced: 10+ brands▲▲▲ (custom integration)
Seamless integration across diverse equipment fleets.Custom setups may require professional configuration.
Environmental ResistanceHarsh outdoor conditions (rain/snow/dust)Industry: IP54 (dust/water resistance)
Our Base: IP66▲▲ (full dustproof, water jets)
Our Advanced: IP68▲▲▲ (submersion resistance)
Operates reliably in extreme weather (e.g., monsoon regions).Higher IP ratings increase cost and maintenance complexity.
Real-Time LatencyFast-moving crane operationsIndustry: 10 sec latency
Our Base: 2 sec▲▲ (smooth tracking)
Our Advanced: <1 sec▲▲▲ (instant response)
Low latency improves operator reaction times (e.g., tight clearance moves).Advanced systems may consume more power.
Installation ComplexityRemote or time-sensitive deploymentsIndustry: Moderate (professional installation)
Our Base: Easy▲▲ (plug-and-play)
Our Advanced: Auto-calibration▲▲▲ (no manual setup)
Reduces downtime and labor costs for rapid deployment.Auto-calibration requires firmware updates post-installation.

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