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  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
  • Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant
Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant

Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant

  • >= 1 Sets
    $10,000

Customization:

Customized logo(Min.Order: 1 pieces)
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Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Continuous Chemical Processing: Designed for automated mixing, heating, cooling, and storage of liquids/gases in bubble column reactions, enabling efficient chemical synthesis and industrial processes.
  • Pressure Control & Reactor Efficiency: Equipped with a pressure vessel structure and a motor-driven agitation system, ensuring precise temperature and pressure management for reactions in pharmaceuticals, chemicals, and food industries.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With corrosion-resistant stainless steel construction, ensure durability in harsh chemical environments. ~30% longer lifespan than carbon steel models*

  • 2. Programmable Automation Controls

  • With programmable automation controls, customize multi-step reaction processes efficiently. Reduce manual intervention by up to 50% compared to manual systems*

  • 3. Scalable 500-20,000L Capacity Range

  • With a 500-20,000L scalable capacity, adapt to production needs from R&D to full-scale manufacturing. Accommodate batch sizes 10x larger than compact lab reactors*

  • 4. Continuous 24/7 Operation Capability

  • With continuous operation capability, maintain uninterrupted production for commercial manufacturing. Outperform batch-only reactors by enabling 20% higher output efficiency*

  • 5. Food-Grade Compliant Materials

  • With food-grade compliant materials, ensure safety in pharmaceutical and food processing applications. Meets hygiene standards for critical industrial use (subject to manufacturer’s confirmation).

Product details

Continuous Stirred Tank Bubble Column Reactor 500-20000L Automatic New Reaction Kettle Pressure Vessel Pump Manufacturing Plant

The Continuous Stirred Tank Bubble Column Reactor is a high-capacity, automatic reaction kettle designed for industrial applications requiring precise mixing, heating, and pressure control. Built with corrosion-resistant stainless steel (304/316L) and featuring a ribbed cylindrical design for enhanced heat transfer, it supports volumes from 500L to 20,000L. Its modular top assembly with a motorized drive mechanism ensures efficient agitation, while its 380V voltage compatibility guarantees seamless integration into industrial power systems.

Technical specifications

FeatureSpecificationBenefit
Material304/316L stainless steelCorrosion resistance and ease of cleaning
Capacity Range500L–20,000LScalability for diverse production needs
Voltage380V (AC)Industry-standard power compatibility
Motor AssemblyAdjustable-speed drive (0–1200 RPM)Precise agitation control for optimal mixing
DesignRibbed cylindrical bodyEnhanced thermal efficiency and structural strength

Customization guide

Adjustable parameters include:

  • Capacity: Tailor volume (500L–20,000L) to match production scale.
  • Motor Power: Select RPM and torque to suit viscosity or agitation intensity.
  • Material Thickness: Customize for pressure ratings or corrosive environments.

Get inspired

This reactor excels in chemical synthesis, pharmaceutical processing, and food-grade applications. With its ribbed design and automatic controls, it ensures consistent temperature and pressure, while modularity allows rapid adaptation to new processes.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity500L–5,000L5,000L–15,000L10,000L–20,000L
Motor Power2.2kW (0–800 RPM)3.7kW (0–1000 RPM)5.5kW (0–1200 RPM)
Pressure Rating1.0 MPa1.6 MPa2.5 MPa
Control SystemManual/auto togglePLC + touchscreenIoT-enabled remote monitoring

Supplier's note

  1. Technical Breakthroughs:

    • Stainless Steel Construction: With 316L-grade material, corrosion resistance exceeds industry standards by 40%, ideal for harsh chemical environments.
    • Ribbed Heat Dissipation: Reduces cooling/heating time by 20% compared to smooth-walled reactors.
    • Modular Motor Assembly: Achieves 98% maintenance uptime via quick-detach design.
  2. Optimal Version Selection:

    • Base Model: Suitable for small-to-medium labs or food processing (e.g., batch fermentation).
    • Advanced Model: For mid-scale chemical plants needing PLC automation and higher pressure tolerance.
    • Pro Model: Engineers triple the pressure capacity and IoT connectivity, making it ideal for large-scale pharmaceutical or petrochemical operations. With its 5.5kW motor, it handles viscous slurries 30% faster than competitors.

Frequently asked questions

  • Which Continuous Stirred Tank Reactor model suits small-scale chemical processing needs (500-2000L)?

  • How do I clean the agitation system of an automatic reaction kettle?

  • Stainless Steel vs Carbon Steel: Which is better for corrosive chemical reactions?

  • Can I customize the pressure rating for pharmaceutical-grade reactions?

  • Is the 380V motor energy-efficient for 24/7 industrial use?

  • What safety certifications do your pressure vessels meet?

  • Can this reactor handle exothermic reactions requiring rapid cooling?

  • How does the modular top assembly improve maintenance?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelIndustrial chemical productionIndustry Standard: Semi-automatic (manual controls)
Our Base: Automatic with preset programs (ISO 13849-1 PLc)
Our Advanced: Smart IoT controls with real-time monitoring (▲▲)
▲ Base: Reduces manual intervention by 40%
▲▲ Advanced: Enables remote operation and predictive maintenance
Higher upfront cost for advanced systems
Capacity RangeMass production / R&D labsIndustry Standard: 100–5,000 L (ASTM D6656)
Our Base: 500–5,000 L (▲)
Our Advanced: 500–20,000 L (▲▲)
▲ Base: Scales for mid-sized batches
▲▲ Advanced: Supports large-scale industrial processes
Advanced models require larger infrastructure and space
Voltage CompatibilityIndustrial facilities with 3-phase powerIndustry Standard: 220V single-phase
Our Base: 380V three-phase (▲)
Our Advanced: 380V + 440V dual-voltage (▲)
▲ Base: Efficient energy use for heavy loads
▲ Advanced: Flexibility for global power standards
Requires specialized electrical setup
Material ConstructionCorrosive chemical processingIndustry Standard: Carbon steel (ASTM A36)
Our Base: 304 stainless steel (▲)
Our Advanced: 316L stainless steel (▲▲)
▲ Base: Resists mild acids (e.g., sulfuric acid)
▲▲ Advanced: Withstands 50+ corrosive chemicals (ASTM F1512)
Advanced materials increase material costs by ~20%
Pressure ToleranceHigh-pressure reactionsIndustry Standard: 10 bar (ISO 11114)
Our Base: 15 bar (▲)
Our Advanced: 20 bar (▲▲)
▲ Base: Safe for moderate-pressure reactions (e.g., distillation)
▲▲ Advanced: Handles high-pressure synthesis (e.g., hydrogenation)
Advanced models require thicker walls, increasing weight
Safety FeaturesHazardous material handlingIndustry Standard: Basic pressure relief valves
Our Base: Dual-layer safety sensors (▲)
Our Advanced: AI-driven emergency shutoff + gas detection (▲▲)
▲ Base: Reduces accident risk by 30%
▲▲ Advanced: 99.9% fault detection accuracy (IEC 61508)
Advanced systems need regular software updates

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