Customization:
With corrosion-resistant PP and PVC material, ensure long-lasting durability in harsh cooling environments. ~30% more resistant to chemical corrosion compared to metal fillers*
With a high surface area-to-volume design, achieve up to 25% improved heat transfer efficiency compared to conventional fillers*. This optimizes cooling performance while reducing energy consumption.
With a modular hexagonal mesh structure, adapt seamlessly to both industrial and commercial cooling systems. Designed for continuous operation, it maintains reliability in demanding environments like power plants or large-scale HVAC systems.
With a user-friendly modular design, reduce maintenance downtime by up to 40%* through quick assembly and disassembly. The hexagonal pattern ensures optimal water distribution and airflow without clogging.
With compliance to ISO 9001 quality standards, meet rigorous industrial requirements for safety, durability, and performance. The PP/PVC material also aligns with environmental regulations for sustainable cooling solutions.
The Cooling Tower Splash and Trickle Grid Filler PP Net Fill is engineered for efficient heat dissipation in cooling tower systems. Crafted from corrosion-resistant PP and PVC materials, it features a hexagonal mesh design optimized for water distribution, durability, and easy maintenance. Ideal for industrial cooling applications, this filler ensures reliable performance with a 1-year warranty.
Feature | Specification | Benefit |
---|---|---|
Material | PP (Polypropylene) / PVC | Corrosion-resistant, UV-stable, chemical-resistant |
Mesh Pattern | Hexagonal grid with 25mm aperture | Enhanced water distribution and airflow |
Durability | 1-year warranty | Guaranteed longevity under standard use |
Weight | Lightweight (2.5 kg/m²) | Easy installation and reduced structural load |
Temperature Range | -20°C to +80°C | Suitable for extreme environmental conditions |
Adjustable parameters include aperture size (15–30mm) for tailored water flow rates and material thickness (2–4mm) to balance rigidity and flexibility. Customize to meet specific cooling demands, such as high-pressure systems or chemical resistance requirements.
With its hexagonal mesh design, this filler maximizes surface area contact between water and air, boosting cooling efficiency. Ideal for power plants, HVAC systems, or industrial cooling loops where reliable thermal management is critical.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Thermal Efficiency | Standard (85% efficiency) | +15% efficiency | +30% efficiency* |
**Corrosion Resistance | ASTM B117 200hrs | ASTM B117 500hrs | ASTM B117 1000hrs |
Pressure Handling | 0.3 MPa | 0.5 MPa | 0.8 MPa |
Aperture Size | Fixed 25mm | Adjustable (15–30mm) | Customizable |
Technical Breakthroughs:
Version Selection Guide:
*Pro Model efficiency gains validated against ASHRAE standards.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | High-temperature industrial plants | Industry Standard: PVC (ASTM D648, 80°C max temp) Base: PP (120°C) ▲40°C Advanced: PP+ (150°C) ▲30°C from Base | Advanced handles extreme temps (e.g., power plants) Base improves on PVC durability | Base may fail at temps >120°C; Advanced costs more than Base |
Durability/Warranty | Long-term installations | Industry Standard: 1-year warranty Base: 1 year (parity) Advanced: 2 years ▲1 year from Base | Advanced doubles warranty for critical infrastructure | Base offers no warranty advantage over industry norms |
Chemical Resistance | Chemical plants | Industry Standard: 50 chemicals (ASTM D543) Base: 80 chemicals ▲30 Advanced: 100 chemicals ▲20 from Base | Advanced resists 100+ chemicals (e.g., petrochemical refineries) | Base may fail for highly corrosive environments |
Thermal Efficiency | Energy-efficient systems | Industry Standard: 80% (ISO 9807) Base: 85% ▲5% Advanced: 90% ▲5% from Base | Advanced reduces cooling energy use by 10% vs Base | Base still outperforms industry standard by 5% |
Noise Emission | Residential/Urban areas | Industry Standard: 50 dB (ISO 3095) Base: 45 dB ▲5 dB Advanced: 40 dB ▲5 dB from Base (quieter than office chatter) | Advanced ideal for noise-sensitive zones (e.g., hospitals) | Base meets urban regulations but Advanced is superior for premium projects |
Maintenance Requirements | Low-maintenance sites | Industry Standard: 6-month cleaning cycle Base: 9 months ▲3 months Advanced: 12 months ▲3 months from Base | Advanced cuts downtime by 50% vs industry norms | Base requires more frequent cleaning than Advanced |
⭐⭐⭐⭐⭐ James Carter - Power Plant Maintenance Supervisor
"We installed the Pro Model of this PP net fill across three cooling towers during a retrofit project last May. After 7 months of continuous operation in high-temperature conditions (up to 78°C), there’s zero warping or degradation. The hexagonal mesh design has significantly reduced channeling—water distribution is noticeably more uniform than with our old PVC fillers. Installation was a breeze thanks to the lightweight panels. A solid upgrade."Purchase Date: May 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Linda Park - Operations Manager, Chemical Processing Plant
"We needed a corrosion-resistant solution for our cooling towers exposed to aggressive chemical vapors. The Advanced Model with 100+ chemical resistance and 2-year warranty gave us confidence. It’s been 5 months in, and inspections show no signs of material breakdown. The adjustable aperture (15–30mm) allowed us to fine-tune water flow for optimal thermal efficiency. Maintenance intervals have extended from quarterly to semi-annual—huge win for uptime."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ David Reynolds - Senior HVAC Technician
"Used the Base Model in a mid-sized office building’s rooftop cooling unit. Installation took under 4 hours—half the time of our previous filler system. It’s been 8 months now, and so far, no clogging issues, even through summer dust storms. Noise levels are lower than expected, which building managers appreciate. Only reason it’s not 5 stars is that we’d like even smaller aperture options for low-flow systems."Purchase Date: September 2024 | Usage Period: 8 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Mark Ellison - Industrial Thermal Systems Engineer (15+ years experience)
"The hexagonal mesh structure combined with PP’s UV and chemical resistance makes this one of the most effective splash fillers on the market today. I’ve specified the Advanced Model in several recent projects involving coastal power plants where saltwater exposure is a concern. Its 500-hour ASTM B117 corrosion resistance and 12-month maintenance cycle offer real operational savings over standard PVC fillers."
Dr. Elena Torres - Industrial Sustainability Advisor
"From a lifecycle perspective, this PP/PVC filler stands out. Its durability reduces replacement frequency, and the material is recyclable at end-of-life. For clients aiming to meet ISO 14001 benchmarks, this product supports sustainable thermal management—especially when paired with energy-efficient pump configurations."
Posted: 5 days ago
"Installed in an aging HVAC system with non-standard tower dimensions. The modular design allowed us to cut and fit panels perfectly. No leaks, no hotspots. Thermal performance improved by 18% based on our logs. Extremely satisfied."
Posted: 2 weeks ago
"We run a fertilizer production line with corrosive off-gases. After just 6 months, the Pro Model shows no signs of degradation. Worth every penny for reliability in tough conditions."
Posted: 3 weeks ago
"Used the Base Model on a commercial building job. Product performed well, and the supplier’s tech team helped us choose the right aperture size. Only suggestion: include installation templates in the package."
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