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  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
  • Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing
Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing

Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing

  • >= 1 Sets
    $28,000

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Cryogenic Air Separation: Efficiently separates atmospheric air into high-purity oxygen, nitrogen, and argon using advanced cryogenic technology.
  • Turbo Expander Bearing System: Enhances energy efficiency and operational stability through precision-engineered components, ensuring reliable performance in continuous industrial processes.

Key features

  • 1. Material Technology

  • With a corrosion-resistant stainless steel construction, ensure long-term durability in cryogenic environments. The robust material withstands extreme temperatures down to -196°C, outperforming conventional alloys prone to degradation in industrial settings*.

  • 2. Interactive Design

  • Equipped with a touchscreen interface and multi-program presets, operators can customize gas output parameters (e.g., oxygen/nitrogen purity) effortlessly. This intuitive design reduces setup time by ~30% compared to manual controls in legacy systems*.

  • 3. Performance Parameters

  • Achieve 95% energy efficiency at peak performance, delivering consistent output even under high-pressure conditions (up to 200 bar). This surpasses industry-standard efficiency benchmarks by ~15% in similar cryogenic setups*.

  • 4. Scenario Solutions

  • Designed for 24/7 continuous operation, the plant meets commercial-scale demands for industries like healthcare or manufacturing. Its modular design allows seamless scalability to adapt to fluctuating gas production requirements*.

  • 5. Certification Standards

  • Backed by ISO 14001 environmental compliance and CE certification, the system guarantees safe and eco-friendly operation. These certifications align with global industrial safety protocols, exceeding regional regulatory standards*.

Product details

Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing

The Cryogenic Air Separation Plant with Core Component Turbo Expander Bearing is designed for industrial-scale gas production, offering reliable performance in chemical, pharmaceutical, and energy sectors. Equipped with advanced turbo expander bearings and corrosion-resistant materials, this plant ensures stable operation in cryogenic environments.

Technical specifications

FeatureSpecificationApplication Scenario
Turbo Expander BearingHigh-speed ceramic-coated bearingsContinuous operation in -196°C environments
Cooling Capacity500–2000 Nm³/h oxygen outputLarge-scale chemical plant operations
Material316L stainless steel with corrosion resistanceHarsh chemical processing environments
Energy Efficiency95% isentropic efficiencyReducing energy costs in industrial facilities
CertificationISO 9001, API 610Global compliance for industrial use
Warranty1-year comprehensive coveragePeace of mind for critical infrastructure

Customization guide

Adjustable cooling capacity (500–2000 Nm³/h) and material composition to meet specialized chemical resistance or temperature requirements.

Get inspired

Maximize productivity in your industrial operations with this robust air separation plant. Whether producing oxygen for steel manufacturing or nitrogen for pharmaceuticals, the plant’s advanced design ensures scalability and reliability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cooling Capacity500–1000 Nm³/h+15% (up to 1150 Nm³/h)+30% (up to 1300 Nm³/h)
Efficiency92%95%98%
Material GradeStandard 304 steelCorrosion-resistant 316LDuplex stainless steel
Bearing Lifespan20,000 hours25,000 hours30,000 hours

Supplier's note

  1. Technical Breakthroughs:

    • Turbo Expander Bearing Lifespan: The Pro model’s 30,000-hour lifespan reduces downtime by 40% compared to industry standards.
    • Material Innovation: Duplex stainless steel in the Pro model offers 50% higher corrosion resistance for aggressive chemical environments.
    • Energy Efficiency: The Advanced model’s 95% efficiency cuts energy costs by 20% versus traditional systems.
  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium chemical plants requiring foundational performance at a lower cost.
    • Advanced Model: Best for energy-intensive industries needing enhanced efficiency and moderate corrosion resistance.
    • Pro Model: Tailored for heavy-duty chemical and petrochemical operations demanding extreme durability and scalability.

With the Pro model’s triple-certified chemical resistance, you can safely handle volatile compounds like ammonia. Pair its duplex steel with 98% efficiency to achieve unmatched reliability in 24/7 production cycles. For mid-sized facilities, the Advanced model’s 20% faster cooling ensures rapid gas output without overspending.

Frequently asked questions

  • Which cryogenic air separation plant model is best for small-scale industrial oxygen production?

  • How to clean and maintain the turbo expander bearing for optimal performance?

  • Stainless Steel vs Carbon Steel: Which material is better for cryogenic plant components?

  • Can the cryogenic plant be customized for specific gas output requirements?

  • Is the turbo expander bearing ISO-certified for industrial use?

  • What does the 1-year warranty cover for the cryogenic air separation plant?

  • How does the turbo expander improve the plant’s energy efficiency?

  • Do you provide installation and commissioning support for the plant?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Thermal EfficiencyLarge-scale industrial gas production90% (Std) ▲ 92% (Base) ▲▲ 95% (Adv) (ISO 14511)Reduces energy costs by 10-15% (Base) and 25% (Adv).Higher initial investment for advanced configurations.
Noise LevelUrban industrial zones80 dBA (Std) ▲ 75 dBA (Base) ▲▲ 70 dBA (Adv) (ISO 1996-2)Meets urban noise regulations (Base); quieter than a vacuum cleaner (Adv).Advanced versions require specialized insulation for optimal performance.
Maintenance FrequencyHigh-uptime critical facilitiesMonthly (Std) ▲ Bi-monthly (Base) ▲▲ Predictive (Adv) (ISO 14224)Reduces downtime by 30% (Base) and eliminates unplanned stops (Adv).Advanced predictive systems add complexity to maintenance training.
Oxygen Output CapacityPetrochemical plants500 Nm³/h (Std) ▲ 600 Nm³/h (Base) ▲▲ 800 Nm³/h (Adv) (ISO 6358)Supports large-scale operations (Base); meets megaproject demands (Adv).Higher capacity requires larger footprint and infrastructure.
System Uptime24/7 pharmaceutical manufacturing95% (Std) ▲ 98% (Base) ▲▲ 99.5% (Adv) (IEC 61508)Minimizes production halts (Base); near-zero downtime (Adv).Advanced redundancy features increase upfront costs.
Energy ConsumptionGreenfield renewable energy projects0.45 kWh/Nm³ (Std) ▲ 0.40 kWh/Nm³ (Base) ▲▲ 0.35 kWh/Nm³ (Adv) (ISO 50001)Lowers carbon footprint by 12% (Base) and 22% (Adv).Requires grid upgrades for advanced energy recovery systems.

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