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  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
  • Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert
Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert

Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert

  • >= 50 Pieces
    $0.20

Customization:

logo customization（Min.Order: 200 pieces）
graphic（Min.Order: 200 pieces）
View product details

Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Protection: Designed to securely hold delicate items like lenses, USB devices, or optical components via a die-cut foam insert with a cross-shaped cutout, ensuring snug fit and shock resistance.
  • Custom Fit: The EVA foam insert allows for tailored protection, adapting to specific item shapes (e.g., cross-profiled lenses or irregularly shaped electronics) to prevent movement during transit.

Key features

  • 1. Advanced Material Technology

    • With EVA foam and ABS plastic construction, ensure both shock absorption and structural durability for reliable protection of delicate items like USB drives. The EVA foam provides cushioning, while the ABS box resists impacts and environmental stress.

  • 2. Compliance with Strict Certification Standards

    • With IEC62321 certification, guarantee compliance with international standards for restricted hazardous substances, making it safe for electronics packaging and eco-conscious use.

  • 3. Precision Die-Cut Foam Inserts

    • With precision die-cut foam inserts, minimize movement and damage during transit, offering ~30% better protection than standard foam packaging*. The custom fit secures items in place, reducing the risk of scratches or breakage.

  • 4. Tailored Scenario Solutions for Electronics Packaging

    • Designed for electronics like USB drives, this box ensures protection in diverse scenarios—from home use to commercial shipping. The foam’s cross-shaped cutout (as shown in the image) guarantees a secure, snug fit for specialized items.

  • 5. Customizable Design for Versatile Applications

    • With customizable foam inserts, adapt to different item shapes and sizes, offering flexible solutions for packaging lenses, connectors, or other precision components. The modular design allows easy reconfiguration for varied needs.

Product details

Custom Packing Box for USB with Die Cut Foam Inserts Sponge/eva/epe Foam Insert

The Custom Packing Box for USB with Die Cut Foam Inserts is a precision-engineered solution for secure packaging of delicate items such as lenses, USB components, and optical devices. Built with durable ABS plastic and customizable EVA/EPE foam inserts, it ensures shock resistance, compliance with global safety standards, and tailored protection for specialized applications.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionEVA/EPE foam inserts with ABS plastic casingPackaging of fragile electronics and optical components
Certification ComplianceIEC 62321 (Restriction of Hazardous Substances)Global industrial use and export compliance
Foam DensityCustomizable from 20–60 kg/m³Tailored protection for varying item fragility
Shock Resistance5G impact rating (ISO 2244)Secure transport in high-vibration environments

Customization guide

Adjustable foam dimensions and material density to meet specific item requirements, ensuring optimal protection and fit for unique packaging needs.

Get inspired

With precision die-cut foam inserts, you can securely package delicate items like lenses or USB components. The high-density EVA foam absorbs shocks during transport, while the ABS casing resists impacts. Customize foam density (e.g., 40 kg/m³ for medium-fragility items) to balance protection and cost.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Shock Resistance5G (ISO 2244)+15% (5.75G)+30% (6.5G)*
Foam Density Range20–30 kg/m³30–40 kg/m³40–60 kg/m³
Customization LevelBasic (standard cuts)Moderate (shape adjustments)Full (material + design)

Supplier's note

  1. Technical Breakthroughs:

    • IEC 62321 Compliance: Ensures restricted hazardous substances for global industrial use.
    • +30% Shock Resistance in Pro Model: Exceeds industry standards for high-risk transport scenarios.
    • Customizable Foam Density: Enables tailored protection (e.g., 60 kg/m³ for ultra-fragile items).

  2. Version Selection Guide:

    • Base Model: Ideal for standard electronics (e.g., USB drives) requiring basic protection.
    • Advanced Model: Suitable for medium-fragility items (e.g., small lenses) needing enhanced durability.
    • Pro Model: Best for high-value or sensitive components (e.g., precision optics) requiring tripled shock resistance and full customization.

Pro Model’s 6.5G shock resistance exceeds the industry benchmark (5G) by 30%, ensuring safety in extreme conditions like air freight. Pair with 60 kg/m³ foam for added fragility protection.

Frequently asked questions

  • Which custom packing box suits small electronics like USB drives?

  • What materials are used in your foam inserts, and why choose EVA over EPE?

  • Can I customize the foam insert shape for non-standard items?

  • How do I clean and maintain the foam inserts?

  • Is this packing box IEC62321-certified for environmental compliance?

  • How does the EVA foam protect items during shipping?

  • Can this box be used for sensitive optical items like lenses?

  • What customization options are available for bulk orders?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionElectronics packaging, fragile itemsIndustry Standard: Generic foam (15kg/m³)
Our Base: EVA foam (22kg/m³)
Our Advanced: EVA + composite (28kg/m³)		▲ Base: 47% denser than generic foam (better cushioning)
▲ Advanced: 27% stronger than Base (ASTM D3868)		Advanced: 15% heavier than Base (may increase shipping costs)
Shock AbsorptionTransportation, drop-prone environmentsIndustry Standard: 0.8m drop resistance
Our Base: 1.2m (ASTM D3322)
Our Advanced: 1.5m (ISO 2244)		▲ Base: 50% better than industry standard
▲ Advanced: 25% higher drop tolerance		Advanced: Requires reinforced outer casing for optimal performance
Chemical ResistanceLab equipment, chemical-sensitive itemsIndustry Standard: Resists 10+ common chemicals
Our Base: 30+ chemicals (ASTM D543)
Our Advanced: 50+ chemicals (IEC 60068)		▲ Base: 2× industry standard coverage
▲ Advanced: 67% broader chemical protection		Advanced: 20% higher material cost
Weight EfficiencyFrequent handling, lightweight transportIndustry Standard: 280g/unit
Our Base: 250g (ISO 3801)
Our Advanced: 220g (custom die-cut optimization)		▲ Base: 11% lighter than standard
▲ Advanced: 21% lighter than standard		Advanced: Requires precision manufacturing (higher setup cost)
CertificationsGlobal supply chainsIndustry Standard: Basic compliance (IEC62321)
Our Base: IEC62321 + RoHS
Our Advanced: IEC62321 + RoHS + ISO 14001		▲ Base: Dual compliance for EU/US markets
▲ Advanced: Triple compliance (environmental sustainability)		Advanced: Longer certification timelines
Customization FlexibilitySpecialty items (e.g., lenses, tools)Industry Standard: Basic foam cutouts
Our Base: Die-cut foam (±0.5mm tolerance)
Our Advanced: 3D molded foam (±0.1mm tolerance)		▲ Base: 50% tighter tolerance than standard
▲ Advanced: 80% tighter tolerance than Base (precision for optics)		Advanced: 30% longer production lead time

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