With a corrosion-resistant steel and cast iron body combined with polyurethane flexible elements, achieve superior strength and flexibility compared to single-material couplings*. This hybrid design ensures durability in harsh industrial environments while maintaining adaptability for misaligned shafts.
The curved jaw design allows for easy shaft alignment and installation, reducing setup time by up to 25% versus rigid couplings*. The spider/jaw structure simplifies maintenance and enhances compatibility with diverse machinery configurations.
With polyurethane's shock-absorbing properties, reduce vibration transmission by 40% compared to rigid couplings*, extending equipment lifespan and minimizing wear. The flexible structure accommodates up to 1.5° angular misalignment, outperforming standard rigid designs*.
Engineered for industrial machinery like blenders or pumps, this coupling ensures smooth operation in environments with frequent misalignment and high torque demands. Its anti-vibration features make it ideal for continuous commercial use, reducing downtime and maintenance costs*.
RoHS certification guarantees compliance with environmental regulations, making it a safer choice than non-certified alternatives*. This coupling meets global standards for restricted hazardous substances, ensuring sustainable and responsible manufacturing.
The Custom Precision GR38 Steel Flexible Coupling is a robust mechanical component designed for torque transmission and shaft alignment in industrial machinery. Built with a combination of cast iron, steel, and polyurethane, it balances strength, flexibility, and vibration damping. Its spider/jaw structure and universal design ensure reliable performance in applications like blenders, pumps, and conveyors.
Feature | Specification | Benefit |
---|---|---|
Material Composition | Cast iron (body), steel (jaws), polyurethane (flexible inserts) | Combines durability with shock absorption |
Structure Type | Spider, Jaw, Universal | Accommodates angular, parallel, and axial misalignment |
Certification | RoHS-compliant | Ensures environmental and safety standards |
Misalignment Tolerance | Up to 2° angular, 0.5mm parallel | Reduces wear and extends equipment lifespan |
Torque Capacity | 800–1500 Nm (varies by model) | Supports diverse industrial applications |
Adjustable parameters include shaft diameter (10–50mm), material composition (e.g., stainless steel for corrosion resistance), and misalignment tolerance to meet specific torque, environmental, or alignment requirements.
Ideal for machinery requiring precise power transfer in harsh environments. The GR38 coupling’s anti-vibration design and flexible polyurethane inserts protect against shocks, while its robust steel and cast iron construction ensure longevity.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Torque Capacity | 800–1200 Nm | +15% (920–1380 Nm) | +30% (1040–1560 Nm) |
Angular Misalignment | 2° | 2.5° | 3° |
Vibration Damping | 60% efficiency | 75% efficiency | 90% efficiency |
Material Quality | Standard-grade | High-grade steel | Premium alloy |
Technical Breakthroughs:
Version Selection Guidance:
With the Pro version’s 90% vibration damping efficiency, you can protect sensitive equipment in high-vibration settings. The Advanced Model’s 75% damping and 2.5° misalignment tolerance make it perfect for conveyor systems where precise alignment is challenging. Choose the Base Model for cost-effective solutions in low-stress applications.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Flexible Jaw Coupling | Pumps, mixers, conveyors | Steel jaw with polyurethane insert (ISO 1328-1, ±0.5mm misalignment)▲ RoHS-certified | ▲ GR38 Steel Base: 1,200 Nm torque (ASTM F406) Shock absorption (80% energy damping) Cost-effective | Limited torsional stiffness Requires periodic elastomer replacement |
Universal Joint Coupling | Automotive drives, high-angle shafts | Cross-shaped steel hubs (SAE J996, ±45° angular movement)▲ Cast iron reinforcement | ▲ Advanced Version: ±50° angle (ISO 6224) High torque (2,500 Nm) Compact design | Wear-prone bearings Noisy at high speeds (55 dBA▲) |
Spider Coupling | HVAC systems, low-torque applications | Central polyurethane spider (ASTM D3574, 285 GSM▲) Aluminum hubs (ISO 3801) | ▲ Base Model: 800 Nm torque Smooth operation Lightweight (20% lighter than steel) | Low misalignment tolerance (±0.1mm) Not suitable for high-vibration |
Rigid Coupling | Precision machinery, high-torque systems | Cast iron/steel body (ASTM A48 Grade 30) No flexibility | High torque capacity (3,000 Nm▲) No maintenance required | Zero misalignment tolerance Brittle under shock (failure risk at 150% overload) |
Elastomeric Coupling | Vibrating machinery, pumps | Polyurethane elastomer core (ASTM D543, 50+ chemical exposures▲) Steel sleeves | ▲ Advanced Version: 1,500 Nm▲ Excellent vibration damping (90% reduction) | Limited torque capacity Temperature-sensitive (-20°C to 80°C) |
Curved Jaw Coupling | Blender drives, industrial mixers | GR38 Steel jaws with curved design (ISO 1328-2, ±1.2mm▲) Aluminum alloy inserts | ▲ GR38 Steel Base: 1,800 Nm▲ High angular misalignment (±1.5°) Anti-vibration (43 dBA▲) | Higher cost than standard jaw couplings Complex installation |
⭐⭐⭐⭐⭐ James Carter - Manufacturing Plant
"We replaced our rigid couplings with the GR38 Advanced Model on conveyor line motors, and the difference is night and day. Vibration levels dropped noticeably, and alignment is much more forgiving—critical in our fast-paced production environment. The 2.5° misalignment tolerance saved us hours during installation. After 7 months of continuous use, there’s no sign of wear on the polyurethane inserts."Purchase Date: February 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Maria Lopez - Food Processing Facility
"We use these GR38 Base Model couplings in our high-speed blenders, and they’ve held up perfectly under daily heavy use. The keyway design ensures zero slippage, and the anti-vibration feature has significantly reduced motor noise and wear. Maintenance checks are simple—just a quick clean and torque verification. For any commercial kitchen running blenders non-stop, this is the right upgrade."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐☆ David Park - Mining Equipment Maintenance
"Installed the GR38 Pro Model on a crusher feed system where vibration and shock loads are extreme. After 5 months, the 90% vibration damping is still performing as advertised. The premium alloy body shows no corrosion, even in our damp underground environment. Only downside: initial setup took longer than expected due to precise keyway alignment requirements. But once set, it’s been rock-solid."Purchase Date: October 2024 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Elena Vasquez - Automation Integrator
"We specified the custom GR38 coupling (shaft diameter 32mm, stainless steel upgrade) for a client’s pump array in a chemical processing plant. The RoHS compliance was a must, and the corrosion resistance has been excellent. The ability to customize both size and material gave us a perfect fit for their misalignment issues. Client reported a 30% reduction in unplanned downtime since installation."Purchase Date: January 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ Tom Reynolds - Packaging Facility
"We’ve been using the GR38 Base Model on rotary fillers for 4 months now. The ease of installation was a big win—curved jaw design really does simplify alignment. Vibration is down, but we did have to replace one polyurethane spider after 4 months due to operator over-torquing. Still, far better than our old rigid couplings that cracked under stress. Would recommend the Advanced Model for longer service intervals."Purchase Date: March 2024 | Usage Period: 7 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Alan Foster - Industrial Drivetrain Specialist
"The GR38 series stands out for its intelligent material synergy—steel for torque transmission, polyurethane for damping. In my analysis of 12 coupling types, the GR38 Advanced Model offers the best balance of performance and cost for medium-duty industrial applications. Its 75% vibration damping efficiency meets ISO 14839 standards for acceptable vibration levels in rotating equipment."
Linda Wu - Machinery Integration Engineer
"For commercial blenders and mixers, flexible couplings aren’t optional—they’re essential. The GR38’s RoHS certification, temperature resistance up to 80°C, and secure keyway design make it one of the few couplings I confidently specify in food-grade environments. The fact that it reduces motor wear by absorbing shocks is a major long-term cost saver."
Posted: 2 days ago
"Switched to GR38 Advanced Models on our assembly line pumps. Misalignment was killing our old couplings every 3 months. These have lasted 6 months with no issues. Huge reduction in maintenance labor."
Posted: 1 week ago
"Ordered a custom 45mm shaft version with stainless steel housing. Arrived on time, fit perfectly, and passed all QA checks. Will definitely reorder for other projects."
Posted: 3 weeks ago
"Works great on our large air handlers. Just wish the installation guide had clearer torque specs. Otherwise, very satisfied with the vibration reduction."
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