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Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
  • Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter
Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter

Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter

$15.00-$76.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Cutting: Designed for intricate metalworking tasks such as gear cutting, shaft profiling, and complex pattern creation using high-speed steel (HSS) for durability and heat resistance.
  • Customizable Performance: Adjustable/replaceable teeth and modular design enable adaptation to diverse materials and cutting requirements, ensuring versatility in industrial applications.

Key features

  • 1. Material Technology

    • With high-speed steel (HSS) construction, achieve superior wear resistance and durability, outlasting standard carbon steel tools by up to 30%*

  • 2. Interactive Design

    • With customizable teeth and replaceable components, adapt to diverse cutting needs and materials, enabling precise adjustments for intricate metalwork*

  • 3. Performance Parameters

    • With precision-engineered teeth spacing and uniform sharpness, ensure consistent accuracy and up to 20% faster cutting speeds compared to conventional milling cutters*

  • 4. Scenario Solutions

    • Designed for heavy-duty industrial applications, efficiently process complex metal parts like gears and shafts in CNC machining environments, ideal for continuous commercial use*

  • 5. Certification Standards

    • Constructed with hardened and tempered steel meeting ISO-compliant machining standards, ensuring reliability and safety in demanding manufacturing settings*

Product details

Customizable Cutting Tools HSS Rack Milling Cutter Gear Milling Cutter

The Customizable Cutting Tools HSS Rack Milling Cutter is a precision-engineered tool designed for high-performance metalworking applications. Crafted from high-speed steel (HSS), it combines durability, sharpness, and adaptability to tackle intricate cutting tasks in milling machines and CNC systems. Its multi-toothed design ensures efficient material removal, while customizable features allow tailored performance for diverse industrial needs.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialHigh-speed steel (HSS)Cutting hardened metals, gears, and shafts
CoatingCustomizable coating (per request)Enhanced corrosion/heat resistance
Machine CompatibilityMilling machines/CNC systemsPrecision machining in industrial settings
Tooth DesignMulti-toothed, uniform spacingHigh-precision contouring and slotting
CustomizationAdjustable tooth angle/replaceable teethAdapting to specific material hardness

Customization guide

Adjustable tooth angles and replaceable teeth allow customization to meet specific material thickness or hardness requirements. For instance, fine-tuning tooth spacing can optimize performance for delicate metal engravings or heavy-duty gear cutting.

Get inspired

With its precision-engineered teeth and HSS durability, this milling cutter empowers manufacturers to achieve flawless cuts in complex geometries. Whether crafting intricate gears or machining hardened alloys, this tool delivers reliability and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cutting Precision±0.02mm±0.015mm (+25%)±0.01mm (+50%)*
Material Hardness ToleranceHRC 45–50HRC 50–55 (+20%)HRC 55–60 (+33%)
Service Life200 hours250 hours (+25%)300 hours (+50%)*

Supplier's note

  1. Three Technical Breakthroughs:

    • HSS Material: Triple the wear resistance of standard tool steel, enabling longer service life.
    • Precision Tooth Spacing: 20% tighter tolerances than industry benchmarks for smoother cuts.
    • Customizable Coating: Optional diamond-like carbon (DLC) coating boosts heat resistance by 40%.

  2. Optimal Version Selection:

    • Base Model: Ideal for general workshops requiring standard precision (e.g., basic gear production).
    • Advanced Model: Suited for medium-volume manufacturers needing higher hardness tolerance (e.g., aerospace components).
    • Pro Model: Best for heavy-duty industrial applications (e.g., cutting hardened tool steels) where extreme durability and precision are critical.

    Example: With the Pro Model’s HRC 55–60 tolerance, you can safely machine high-alloy steels—unachievable with standard tools. Its DLC coating ensures minimal wear, reducing downtime by 30%. Pair this with adjustable teeth to adapt to uneven material hardness, guaranteeing consistent results.

Frequently asked questions

  • Which HSS milling cutter is best suited for precision gear cutting in small workshops?

  • How do I clean and maintain an HSS rack milling cutter to extend its lifespan?

  • High-speed steel vs. carbide: Which is better for heavy-duty milling tasks?

  • Can this gear milling cutter be customized with specific tooth profiles or coatings?

  • Is the coating on this HSS milling cutter heat-resistant for CNC machining?

  • What materials can this rack milling cutter effectively handle?

  • Can this milling cutter be used on both manual and CNC milling machines?

  • How does high-speed steel ensure longevity in heavy-duty cutting tasks?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy-duty metalworking (e.g., aerospace)- Industry Standard: HSS (M2 grade)
- Our Base: M4 HSS (ASTM A681)
- Our Advanced: M42 HSS (ISO 5980) ▲▲
(Enhanced hardness for titanium machining)		Higher hardness for tougher materials (e.g., stainless steel, titanium)Advanced version costs 30% more due to specialized alloying
Coating TechnologyHigh-temperature machining (e.g., engine parts)- Industry Standard: Uncoated
- Our Base: TiAlN coating (10 µm, ISO 3497) ▲
- Our Advanced: Diamond-like carbon (DLC) coating (15 µm) ▲▲
(Reduces friction by 40%)		Extended tool life (up to 2x) and reduced wearCoating adds 20–40% to base cost
Tooth GeometryPrecision parts (e.g., gears, shafts)- Industry Standard: Standard helical (30°)
- Our Base: Optimized helical (35°) ▲
- Our Advanced: Variable helix (ISO 2369) ▲▲
(Vibration reduction by 25%)		Smoother cuts and less chatterAdvanced geometry requires CNC-specific setups
Tool LifeHigh-volume production (e.g., automotive)- Industry Standard: 100 parts (ISO 3685)
- Our Base: 150 parts ▲
- Our Advanced: 250 parts ▲▲
(Measured via ISO 13399)		Reduced downtime and lower per-unit costsHigher upfront investment for Advanced versions
CustomizationVersatile applications (e.g., prototyping)- Industry Standard: Fixed teeth
- Our Base: Adjustable teeth spacing ▲
- Our Advanced: Replaceable carbide inserts ▲▲
(ISO 1829)		Flexibility for multiple materials and geometriesRequires skilled operators for adjustments
Vibration ControlDelicate materials (e.g., thin-walled parts)- Industry Standard: Standard damping
- Our Base: Balanced design (ISO 2372) ▲
- Our Advanced: Active damping system ▲▲
(Reduces vibration to <1.5 mm/s)		Minimizes material deformation and tool wearAdvanced systems add mechanical complexity

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