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  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
  • Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer
Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer

Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer

  • 1 - 4 Units
    $3,000
  • 5 - 9 Units
    $2,800
  • >= 10 Units
    $2,700

Customization:

Logo（Min.Order: 1 pieces）
packing type（Min.Order: 1 pieces）
dimension（Min.Order: 1 pieces）
color（Min.Order: 1 pieces）
View product details

Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Injection Molding for LED Street Light Modules: Designed to produce customizable industrial LED lens modules using cold or hot runner systems, enabling efficient mass production of high-quality lighting components.
  • Transparent Monitoring & Heat Dissipation: The transparent acrylic/polycarbonate top allows real-time visibility of internal components during operation, while the metallic aluminum base ensures optimal heat dissipation for stable performance in high-temperature environments.

Key features

  • 1. Material Technology: Transparent Polycarbonate Top & Aluminum Base

    • With a transparent polycarbonate top and corrosion-resistant aluminum base, you can monitor internal components in real-time while ensuring efficient heat dissipation for LED applications.

  • 2. Modular Interactive Design with Adjustable Components

    • With a modular design featuring an adjustable ring and customizable plastic mold, you can adapt internal configurations to fit diverse projects without compromising structural integrity.

  • 3. Cold Runner Injection Molding Efficiency

    • Using cold runner technology alongside hot runner compatibility, you can reduce material waste by up to 30% compared to traditional hot runner systems, lowering production costs.

  • 4. Versatile Scenario Solutions for Multiple Industries

    • Designed for household, industrial, and appliance applications, you can deploy this module in street lighting, commercial fixtures, or home appliances, ensuring adaptability across environments.

  • 5. Compliance with Industrial Manufacturing Standards

    • Manufactured to meet ISO-certified injection molding standards, you can ensure durability and precision in high-demand settings like LED lighting systems.

Product details

Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module with Custom Plastic Mold Direct Manufacturer

The Customizable Industrial LED Lens Injection Molding Cold Runner Street Light Module is a versatile lighting component designed for industrial, household, and appliance applications. Its transparent polycarbonate top and aluminum-reinforced base enable efficient heat dissipation and real-time monitoring of internal components. The modular design allows seamless customization of materials, runners, and finishes to meet specific performance or aesthetic requirements.

Technical specifications

FeatureSpecificationBenefit
Material CompositionTransparent polycarbonate (top), aluminum alloy (base)Enhanced visibility and thermal stability
Runner TypeCold runner (standard), hot runner (optional)Cost-effective material usage vs. faster cycle times
Surface FinishPolished plastic with anti-glare coatingPremium aesthetics and reduced light distortion
Mould ProcessPrecision injection moldingConsistent dimensional accuracy and scalability
Temperature Range-30°C to 85°CReliable operation in extreme environments

Customization guide

Adjustable parameters include:

  • Runner Configuration: Switch between cold/hot runners to balance cost and production speed.
  • Material Thickness: Optimize polycarbonate/aluminum ratios for weight or durability.
  • Finish Customization: Add logos, anti-corrosion coatings, or color-matched surfaces.

Get inspired

With its modular design and injection-molding versatility, this LED lens module is ideal for:

  • Industrial Lighting: High-temperature resistance in factories or warehouses.
  • Smart Home Systems: Sleek, customizable fixtures for IoT-enabled environments.
  • Outdoor Applications: Weatherproof construction for streetlights or signage.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Runner TypeCold runnerHot runnerHybrid cold/hot runner*
Max Output Efficiency85%92%95%
Customization LevelStandard finishesMaterial/size tweaksFull design overhaul
CertificationsISO 9001IP67 + RoHSUL Listed + MIL-STD

Supplier's note

  1. Three Technical Breakthroughs:

    • The transparent polycarbonate top enables non-invasive maintenance, reducing downtime by 40% compared to opaque designs.
    • The aluminum-reinforced base achieves 20% better heat dissipation than standard plastic molds, extending LED lifespan.
    • The modular cold runner system cuts material waste by 15% while maintaining injection molding precision.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale industrial projects requiring budget-friendly solutions (e.g., warehouse lighting).
    • Advanced Model: Targets high-volume production lines needing faster cycle times (e.g., automotive LED suppliers).
    • Pro Model: Best for extreme environments (e.g., offshore platforms) where durability and customization are critical.

*The Pro Model’s hybrid runner system combines cold runner efficiency with hot runner speed, outperforming industry benchmarks by 30%.

Frequently asked questions

  • Which customizable injection molding street light module suits industrial vs household applications?

  • How to maintain the LED lens transparency in injection molding street light modules?

  • Plastic vs metal mould materials: Which is better for LED street light components?

  • Can I customize the plastic mold dimensions for a street light prototype?

  • Is the injection molding process for LED lenses FDA-approved for medical lighting?

  • What’s the energy efficiency difference between cold vs hot runner street light modules?

  • Does the street light module withstand outdoor temperature fluctuations?

  • How does the modular design aid in LED street light system integration?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Injection Molding ProcessHigh-volume productionIndustry: 60 sec cycle timeBase: 45 sec (▲15% faster)Advanced: 35 sec (▲22% faster than Base)
Runner TypeCost-sensitive vs. material-efficient productionIndustry: Cold runner (20% waste)Base: Optimized Cold runner (18% waste ▲10% reduction)Advanced: Hot runner (10% waste ▲50% reduction from Base)
Material UsedSafety-critical applicationsIndustry: Standard plastic (UL94 HB)Base: Flame-retardant (UL94 V-2)Advanced: High-impact plastic (UL94 V-0 ▲)
Customization OptionsCustom product developmentIndustry: 2 parametersBase: 5 parameters (▲2.5x)Advanced: 10+ parameters (▲200% from Base)
Finish QualityAesthetic or precision-critical usesIndustry: Matte finish (Ra 1.6 μm)Base: Polished (Ra 0.8 μm ▲50% smoother)Advanced: Mirror finish (Ra 0.4 μm ▲)
Application VersatilityDiverse market demandsIndustry: Industrial use onlyBase: Industrial + Appliance (▲2 sectors)Advanced: Industrial, Appliance, Household (▲3 sectors)

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