Material Composition | Heavy machinery, industrial equipment | Industry Standard: High-strength steel (ASTM A36, 250 MPa yield strength) Our Base: ASTM F606 steel (360 MPa yield strength) Our Advanced: ASTM A572 Grade 50 (415 MPa yield strength) ▲▲ | ▲ Base: 40% stronger than industry standard ▲▲ Advanced: 66% stronger, ideal for extreme loads | Higher cost for Advanced due to premium alloy composition |
Manufacturing Process | Precision gear systems, automotive parts | Industry Standard: Milling (surface finish Ra 3.2 µm) Our Base: Hobbing (Ra 1.6 µm) ▲ Our Advanced: Hobbing + nitriding (Ra 0.8 µm, wear resistance ▲▲) | ▲ Base: 50% smoother finish for quieter operation ▲▲ Advanced: 3x longer lifespan in abrasive environments | Advanced process increases production time by 20% |
Certifications | EU market compliance | Industry Standard: ISO 9001 Our Base: ASTM F606/F606M-21 + EPR Germany Our Advanced: ASTM + EPR Germany/France + RoHS ▲▲ | ▲ Base: Meets EU safety and recycling standards ▲▲ Advanced: Full EU market access (France/Germany) | Compliance costs may add 10–15% to Advanced pricing |
Shape Versatility | Customized mechanical assemblies | Industry Standard: 2 standard shapes (rack, spur) Our Base: 3 shapes (rack, spur, bevel) ▲ Our Advanced: 5 shapes + modular customization ▲▲ | ▲ Base: Supports stairlifts and robotics ▲▲ Advanced: Fits complex systems (e.g., planetary gearboxes) | Advanced customization requires 2-week lead time |
Standardization | Mass production lines | Industry Standard: Fully standardized Our Base: Standard with minor adjustments ▲ Our Advanced: Hybrid (standard + 30% custom features) ▲▲ | ▲ Base: 20% faster integration into existing systems ▲▲ Advanced: Balances scalability and tailored performance | Advanced may require retooling for mass production |
Warranty | Long-term durability needs | Industry Standard: 1 year Our Base: 1.5 years (covers corrosion/defects) ▲ Our Advanced: 3 years + lifetime technical support ▲▲ | ▲ Base: 50% longer coverage than competitors ▲▲ Advanced: Reduces replacement costs by 40% over 5 years | Extended warranty adds 8–12% to Advanced pricing |