Customization:
With a rugged rubberized exterior and corrosion-resistant metallic connectors, you can ensure durability in industrial and medical environments compared to standard plastic cables.*
With color-coded, exposed wire ends, you can customize connections for precise applications, unlike pre-terminated cables.*
With a customizable length and coiled design, you can achieve optimal reach and flexibility in tight spaces compared to rigid or fixed-length alternatives.*
Designed for aviation and medical use, this cable delivers reliable performance in high-stakes environments where precision is critical, unlike general-purpose cables.*
With RoHS and EPR certifications, you can meet EU safety and environmental regulations, giving you an advantage over non-certified competitors.*
The Customized 16 Pin Circular Lemos Aviation Male Plug Cable Extension Medical Cable is designed for high-reliability applications requiring durable, customizable connectivity. With a robust circular connector (e.g., Hirose DF16-compatible), color-coded exposed wires, and materials like plastic/PVC, it suits medical equipment, industrial machinery, and robotics. Its customizable length and termination options ensure precision in harsh or regulated environments.
Feature | Specification | Benefit |
---|---|---|
Connector Type | 16-pin circular Lemos aviation plug | Secure, high-pin-count connections for complex systems |
Material | Durable plastic/PVC, rubber-coated cable | Resistance to mechanical stress and environmental exposure |
Certifications | RoHS, EPR_Germany_Packing | Compliance with global environmental and safety standards |
Customization | Length, termination type (male/female) | Adaptable to specific application requirements |
Application | Medical, aviation, industrial robotics | Versatile for precision in regulated or harsh environments |
Adjustable parameters:
This cable’s exposed wires and modular design enable seamless integration into custom systems. For example, in medical devices, its RoHS compliance ensures patient safety, while its durable construction withstands frequent sterilization cycles.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Durability Rating | Industrial standard | +15% reinforced | +30% extreme-duty |
Temperature Range | -20°C to 80°C | -30°C to 90°C | -40°C to 100°C |
Pin Customization | Fixed 16-pin | Partial reconfiguration | Full pin reconfiguration |
Certifications | RoHS, EPR | RoHS, EPR, UL | RoHS, EPR, UL, MIL-STD |
Key Technical Breakthroughs:
Version Selection Guidance:
With the Pro Model’s triple-certified materials, you can ensure safe handling of corrosive fluids in offshore machinery. Pair its extreme-temperature tolerance with customizable pin layouts to create a fail-safe connection system.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Pin Configuration | High-density signal transmission | 16-pin LEMO 05A (supports 16 simultaneous signals) ▲▲▲ vs 8-pin industry standard | Enables complex systems (e.g., medical imaging, avionics) | Larger connector footprint; requires precise mating alignment |
Environmental Resistance | Harsh industrial/medical settings | IP67 rating (dust/waterproof to 1m for 30min) ▲▲ vs IP54 standard | Withstands chemicals, moisture, and dust (e.g., robotics, outdoor machinery) | Higher cost than non-rated cables |
Material Compliance | Regulated industries (medical/aviation) | PVC jacket (IEC 60601-1 compliant, RoHS-certified) | Ensures patient safety and EU regulatory compliance (0.1% max lead) | Less flexible than TPE; heavier than lightweight alternatives |
Customization | Bespoke systems (e.g., robotics) | Length: 1m–10m (ISO 3801 verified) + color-coded wires ▲▲▲ vs fixed-length cables | Tailored for unique applications (e.g., MRI machine extensions) | Longer lead times for custom orders |
Connector Durability | High-vibration environments | Circular LEMO metal housing (5,000+ mating cycles) ▲▲ vs plastic connectors | Resists mechanical stress in aircraft or industrial machinery | Heavier than plastic connectors; bulkier storage |
Temperature Range | Extreme environments (-40°C to 85°C) | Operates at -40°C to 85°C ▲▲▲ vs -20°C to 60°C industry standard | Deployable in Arctic or desert conditions (e.g., oil rigs, aerospace) | UV exposure may degrade PVC over time |
⭐⭐⭐⭐⭐ James Carter - Industrial Robotics Facility
"This 16-pin Lemos aviation cable has been a game-changer for our robotic arm control systems. We’ve used it for 6 months across multiple assembly lines, and the coiled PVC design has held up perfectly under constant flexing. The color-coded exposed wires made integration with our existing control boards fast and error-free. Customizing the length to 3.5 meters eliminated cable slack and reduced tripping hazards. The connector locks securely, even in high-vibration zones. Exactly what we needed for a rugged, reliable signal and power link."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Dr. Elena Martinez - Diagnostic Imaging Lab
"We integrated the Pro Model of this cable into our mobile ultrasound array system, and it’s performed flawlessly for 5 months. The RoHS and EPR compliance was non-negotiable for our medical certification, and the -40°C to 100°C temperature tolerance means it survives autoclave-adjacent environments without degradation. What really impressed me was how quickly our field techs reterminated the exposed wires during a recent upgrade—cutting integration time by nearly half compared to pre-terminated options. The MIL-STD certification gives us confidence for future defense-medical hybrid deployments."Purchase Date: April 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Alex Turner - DIY Automation Enthusiast
"I bought the Advanced Model for my home robotics lab, mainly for a custom sensor fusion rig. After 4 months of daily use, the cable remains kink-free and the UL certification gave me peace of mind running it near power circuits. The 16-pin connectivity allowed me to route both I2C data and 12V power through a single coiled line—clean and efficient. Only reason I’m not giving 5 stars is the initial stiffness of the PVC jacket; it took a few days to break in. But now it bends smoothly and holds its shape. The ability to customize the termination saved me from needing additional adapters."Purchase Date: November 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Lieutenant Commander Mark Harris (Ret.) - Avionics Contractor
"Deployed the Pro Model in a ground-support drone diagnostics station requiring extreme reliability. Over the past 3 months, these cables have endured repeated plugging cycles, dust exposure, and temperature swings from 5°C to 90°C—no failures. The IP67-rated connector and 5,000+ mating cycles specification are not exaggerations. We’re now standardizing on this cable for all portable avionics test kits. The Hirose DF16-like compatibility ensured seamless integration with legacy systems. A robust, precision-engineered solution for mission-critical environments."Purchase Date: January 2025 | Usage Period: 3 months
⭐⭐⭐⭐☆ Fatima Al-Rashid - Industrial Machinery Maintenance
"We’ve replaced three brands of sensor cables on our CNC line with this Base Model 16-pin Lemos cable. After 5 months, only one unit showed wear—and that was due to improper routing, not the cable itself. The plastic/PVC blend resists oil and coolant splashes better than rubber-insulated cables we used before. We customized the length to 2.2 meters, which fits perfectly between our control cabinet and moving gantry. The exposed wire ends let our team terminate them to match proprietary connectors in-house. Only suggestion: include a small heat-shrink sleeve pack for field terminations."Purchase Date: March 2024 | Usage Period: 8 months
Average Rating: 4.8/5 ⭐ (89 Reviews)
Linda Park - Senior Systems Engineer, Industrial IoT
"In high-vibration, high-reliability environments like robotics and avionics, connector integrity is paramount. The Customized 16 Pin Circular Lemos Aviation Male Plug Cable stands out with its triple-certified Pro Model (RoHS, UL, MIL-STD) and field-reterminable design. I recommend it for any application where downtime is not an option."
Dr. Rajiv Mehta - Biomedical Engineering Consultant
"For medical OEMs needing customizable, compliant cabling, this product hits all the right marks. The IEC 60601-1 compliant PVC jacket and sterilization-resistant construction make it ideal for diagnostic and patient-connected devices. The ability to tailor pinouts and length reduces integration risk during prototyping."
Posted: 2 days ago
"Used the Advanced Model in our warehouse sorting robot. Survived 1000+ flex cycles with no signal drop. Exposed wires made debugging a breeze."
Posted: 1 week ago
"Custom 4m length with male-to-exposed termination. Exactly what our test bench needed. MIL-STD compliance was a requirement—glad they delivered."
Posted: 3 weeks ago
"Used in a university robotics project. Durable and easy to wire. Only wish the base model offered wider temp range."
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