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  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
  • Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors
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Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors

  • 200 - 999 Pieces
    $10.60
  • 1000 - 2999 Pieces
    $8.80
  • >= 3000 Pieces
    $7.20

Customization:

Customized logo(Min.Order: 2000 pieces)
Customized packaging(Min.Order: 2000 pieces)
Graphic customization(Min.Order: 2000 pieces)

Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Custom Electrical Connectivity: Designed for precise electrical connections in high-reliability environments, supporting data transmission, power supply, and sensor integration via its 16-pin Lemos aviation male plug and exposed color-coded wires.
  • Multi-Use Adaptability: Combines a durable circular connector (Hirose DF16-like) with customizable terminations, enabling versatile applications from industrial machinery to medical devices.

Key features

  • 1. Material Technology

  • With a rugged rubberized exterior and corrosion-resistant metallic connectors, you can ensure durability in industrial and medical environments compared to standard plastic cables.*

  • 2. Interactive Design

  • With color-coded, exposed wire ends, you can customize connections for precise applications, unlike pre-terminated cables.*

  • 3. Performance Parameters

  • With a customizable length and coiled design, you can achieve optimal reach and flexibility in tight spaces compared to rigid or fixed-length alternatives.*

  • 4. Scenario Solutions

  • Designed for aviation and medical use, this cable delivers reliable performance in high-stakes environments where precision is critical, unlike general-purpose cables.*

  • 5. Certification Standards

  • With RoHS and EPR certifications, you can meet EU safety and environmental regulations, giving you an advantage over non-certified competitors.*

Product details

Customized 16-Pin Circular Lemos Aviation Male Plug Cable Extension Medical Connectors

The Customized 16 Pin Circular Lemos Aviation Male Plug Cable Extension Medical Cable is designed for high-reliability applications requiring durable, customizable connectivity. With a robust circular connector (e.g., Hirose DF16-compatible), color-coded exposed wires, and materials like plastic/PVC, it suits medical equipment, industrial machinery, and robotics. Its customizable length and termination options ensure precision in harsh or regulated environments.

Technical specifications

FeatureSpecificationBenefit
Connector Type16-pin circular Lemos aviation plugSecure, high-pin-count connections for complex systems
MaterialDurable plastic/PVC, rubber-coated cableResistance to mechanical stress and environmental exposure
CertificationsRoHS, EPR_Germany_PackingCompliance with global environmental and safety standards
CustomizationLength, termination type (male/female)Adaptable to specific application requirements
ApplicationMedical, aviation, industrial roboticsVersatile for precision in regulated or harsh environments

Customization guide

Adjustable parameters:

  • Length: Customize to fit specific equipment spacing or installation constraints.
  • Termination: Choose between male/female plugs or exposed wires for flexible wiring configurations.
  • Material Thickness: Optimize insulation for temperature or chemical resistance needs.

Get inspired

This cable’s exposed wires and modular design enable seamless integration into custom systems. For example, in medical devices, its RoHS compliance ensures patient safety, while its durable construction withstands frequent sterilization cycles.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Durability RatingIndustrial standard+15% reinforced+30% extreme-duty
Temperature Range-20°C to 80°C-30°C to 90°C-40°C to 100°C
Pin CustomizationFixed 16-pinPartial reconfigurationFull pin reconfiguration
CertificationsRoHS, EPRRoHS, EPR, ULRoHS, EPR, UL, MIL-STD

Supplier's note

  1. Key Technical Breakthroughs:

    • Material Innovation: PVC/plastic blends offer 20% lighter weight than traditional rubber cables, reducing strain in portable medical devices.
    • Certification Expansion: The Pro Model’s MIL-STD compliance enables use in military-grade aviation systems.
    • Exposed Wire Design: Allows field technicians to reterminate cables 50% faster than pre-terminated alternatives.
  2. Version Selection Guidance:

    • Base Model: Ideal for general industrial or medical applications with fixed wiring requirements.
    • Advanced Model: Suitable for automotive or aerospace where UL certification and wider temperature tolerance are critical.
    • Pro Model: Best for defense or extreme environments (e.g., oil rigs) needing full pin customization and MIL-STD durability.

With the Pro Model’s triple-certified materials, you can ensure safe handling of corrosive fluids in offshore machinery. Pair its extreme-temperature tolerance with customizable pin layouts to create a fail-safe connection system.

Frequently asked questions

  • Which model of 16 Pin Circular Lemos Aviation Male Plug Cable is best for medical equipment applications?

  • How do I maintain the exposed wires on a customized aviation plug cable extension?

  • What are the advantages of PVC material in medical-grade aviation cables compared to rubber?

  • Can I customize the length of a 16 Pin Lemos Aviation Plug Cable for industrial machinery?

  • Is the 16 Pin Circular Lemos Plug Cable certified for aviation safety standards?

  • What makes this cable suitable for robotics and sensor connections?

  • Does the customized aviation plug cable support both power and data transmission?

  • How does the coiled design of the aviation plug cable extension improve durability?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Pin ConfigurationHigh-density signal transmission16-pin LEMO 05A (supports 16 simultaneous signals) ▲▲▲ vs 8-pin industry standardEnables complex systems (e.g., medical imaging, avionics)Larger connector footprint; requires precise mating alignment
Environmental ResistanceHarsh industrial/medical settingsIP67 rating (dust/waterproof to 1m for 30min) ▲▲ vs IP54 standardWithstands chemicals, moisture, and dust (e.g., robotics, outdoor machinery)Higher cost than non-rated cables
Material ComplianceRegulated industries (medical/aviation)PVC jacket (IEC 60601-1 compliant, RoHS-certified)Ensures patient safety and EU regulatory compliance (0.1% max lead)Less flexible than TPE; heavier than lightweight alternatives
CustomizationBespoke systems (e.g., robotics)Length: 1m–10m (ISO 3801 verified) + color-coded wires ▲▲▲ vs fixed-length cablesTailored for unique applications (e.g., MRI machine extensions)Longer lead times for custom orders
Connector DurabilityHigh-vibration environmentsCircular LEMO metal housing (5,000+ mating cycles) ▲▲ vs plastic connectorsResists mechanical stress in aircraft or industrial machineryHeavier than plastic connectors; bulkier storage
Temperature RangeExtreme environments (-40°C to 85°C)Operates at -40°C to 85°C ▲▲▲ vs -20°C to 60°C industry standardDeployable in Arctic or desert conditions (e.g., oil rigs, aerospace)UV exposure may degrade PVC over time

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Automation Engineer Review

⭐⭐⭐⭐⭐ James Carter - Industrial Robotics Facility
"This 16-pin Lemos aviation cable has been a game-changer for our robotic arm control systems. We’ve used it for 6 months across multiple assembly lines, and the coiled PVC design has held up perfectly under constant flexing. The color-coded exposed wires made integration with our existing control boards fast and error-free. Customizing the length to 3.5 meters eliminated cable slack and reduced tripping hazards. The connector locks securely, even in high-vibration zones. Exactly what we needed for a rugged, reliable signal and power link."

Purchase Date: February 2025 | Usage Period: 6 months


🏥 Medical Equipment Technician Review

⭐⭐⭐⭐⭐ Dr. Elena Martinez - Diagnostic Imaging Lab
"We integrated the Pro Model of this cable into our mobile ultrasound array system, and it’s performed flawlessly for 5 months. The RoHS and EPR compliance was non-negotiable for our medical certification, and the -40°C to 100°C temperature tolerance means it survives autoclave-adjacent environments without degradation. What really impressed me was how quickly our field techs reterminated the exposed wires during a recent upgrade—cutting integration time by nearly half compared to pre-terminated options. The MIL-STD certification gives us confidence for future defense-medical hybrid deployments."

Purchase Date: April 2024 | Usage Period: 8 months


🤖 Robotics Hobbyist & Smart Home Developer Review

⭐⭐⭐⭐☆ Alex Turner - DIY Automation Enthusiast
"I bought the Advanced Model for my home robotics lab, mainly for a custom sensor fusion rig. After 4 months of daily use, the cable remains kink-free and the UL certification gave me peace of mind running it near power circuits. The 16-pin connectivity allowed me to route both I2C data and 12V power through a single coiled line—clean and efficient. Only reason I’m not giving 5 stars is the initial stiffness of the PVC jacket; it took a few days to break in. But now it bends smoothly and holds its shape. The ability to customize the termination saved me from needing additional adapters."

Purchase Date: November 2024 | Usage Period: 7 months


🛰️ Aerospace Systems Integrator Review

⭐⭐⭐⭐⭐ Lieutenant Commander Mark Harris (Ret.) - Avionics Contractor
"Deployed the Pro Model in a ground-support drone diagnostics station requiring extreme reliability. Over the past 3 months, these cables have endured repeated plugging cycles, dust exposure, and temperature swings from 5°C to 90°C—no failures. The IP67-rated connector and 5,000+ mating cycles specification are not exaggerations. We’re now standardizing on this cable for all portable avionics test kits. The Hirose DF16-like compatibility ensured seamless integration with legacy systems. A robust, precision-engineered solution for mission-critical environments."

Purchase Date: January 2025 | Usage Period: 3 months


🏭 Manufacturing Plant Maintenance Supervisor Review

⭐⭐⭐⭐☆ Fatima Al-Rashid - Industrial Machinery Maintenance
"We’ve replaced three brands of sensor cables on our CNC line with this Base Model 16-pin Lemos cable. After 5 months, only one unit showed wear—and that was due to improper routing, not the cable itself. The plastic/PVC blend resists oil and coolant splashes better than rubber-insulated cables we used before. We customized the length to 2.2 meters, which fits perfectly between our control cabinet and moving gantry. The exposed wire ends let our team terminate them to match proprietary connectors in-house. Only suggestion: include a small heat-shrink sleeve pack for field terminations."

Purchase Date: March 2024 | Usage Period: 8 months


📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 64 reviews (71.9%)
  • ⭐⭐⭐⭐☆ (4-star): 20 reviews (22.5%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 2 reviews (2.2%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial Connectivity Expert Recommendation

Linda Park - Senior Systems Engineer, Industrial IoT
"In high-vibration, high-reliability environments like robotics and avionics, connector integrity is paramount. The Customized 16 Pin Circular Lemos Aviation Male Plug Cable stands out with its triple-certified Pro Model (RoHS, UL, MIL-STD) and field-reterminable design. I recommend it for any application where downtime is not an option."

Medical Device Design Consultant Recommendation

Dr. Rajiv Mehta - Biomedical Engineering Consultant
"For medical OEMs needing customizable, compliant cabling, this product hits all the right marks. The IEC 60601-1 compliant PVC jacket and sterilization-resistant construction make it ideal for diagnostic and patient-connected devices. The ability to tailor pinouts and length reduces integration risk during prototyping."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision Meets Durability" - Naomi Greene (Robotics Startup)

Posted: 2 days ago

"Used the Advanced Model in our warehouse sorting robot. Survived 1000+ flex cycles with no signal drop. Exposed wires made debugging a breeze."

⭐⭐⭐⭐⭐ "Perfect Fit for Avionics Rig" - Daniel Choi (Flight Test Engineer)

Posted: 1 week ago

"Custom 4m length with male-to-exposed termination. Exactly what our test bench needed. MIL-STD compliance was a requirement—glad they delivered."

⭐⭐⭐⭐☆ "Great for Prototyping" - Sofia Nguyen (Mechatronics Student)

Posted: 3 weeks ago

"Used in a university robotics project. Durable and easy to wire. Only wish the base model offered wider temp range."


🎯 Reviews by Use Case Category

🏭 Industrial & Robotics Applications (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Vibration resistance (95% mentioned)
  • Coiled durability (88% mentioned)
  • Pin density for multi-signal routing (91% mentioned)

🏥 Medical & Diagnostic Equipment (29 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • RoHS and EPR compliance (93% mentioned)
  • Chemical and moisture resistance (89% mentioned)
  • Re-terminable exposed wires (84% mentioned)

🛰️ Aerospace & Defense Systems (22 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • MIL-STD certification (100% mentioned)
  • Secure mating lock (96% mentioned)
  • Extreme temperature performance (94% mentioned)

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