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  • Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts
  • Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts
  • Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts
Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts

Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts

  • 2000 - 4999 Pieces
    $1.58
  • 5000 - 9999 Pieces
    $0.88
  • >= 10000 Pieces
    $0.25

Customization:

Graphic customization（Min.Order: 500 pieces）
View product details

Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Electrical Conductivity & Heat Dissipation: Designed as a copper-based commutator for DC/AC motors, enabling efficient current switching and thermal management through its segmented fins.
  • Motor Compatibility: Specifically engineered as a spare part for treadmill motors, ensuring seamless integration with existing systems.

Key features

  • 1. Material Technology

    • With copper material, ensure superior electrical conductivity and thermal management.

  • 2. Interactive Design

    • With customizable fin segments, tailor thermal performance to specific motor requirements.

  • 3. Performance Parameters

    • With enhanced heat dissipation, maintain stable operation under high loads.

  • 4. Scenario Solutions

    • Designed for treadmill motors, ensure durability in high-intensity environments.

  • 5. Certification Standards

    • With copper construction, meet industry standards for electrical safety and durability.

Product details

Customized DC Motor Coomutator Segmented AC Motor Commutator for Treadmill Motor Spare Parts

The Customized DC Motor Commutator is a high-performance segmented component designed for treadmill motors, engineered with copper alloy for superior thermal and electrical conductivity. Its finned surface maximizes heat dissipation, ensuring reliable operation in high-load environments. Tailored for precision and durability, this commutator is ideal for applications requiring efficient energy transfer and thermal management.

Technical specifications

FeatureSpecificationBenefit
MaterialCopper alloy C11000 (99.9% purity)Ensures high electrical conductivity and corrosion resistance.
Segmented Design0.5mm thick fins, 12 segments/25mmIncreases surface area by 40% for faster heat dissipation.
Thermal PerformanceOperating temp: -40°C to 150°CMaintains stability in extreme environmental conditions.
DurabilityHardness: 85-90 HRBResists deformation under prolonged mechanical stress.
CompatibilityTreadmill motors (1.5-5HP)Universal fit for standard and high-torque motor systems.

Customization guide

Adjustable parameters:

  • Segment Count/Spacing: Customize fin density (8–16 segments/25mm) to match motor power output.
  • Material Thickness: Opt for 0.3–0.7mm to balance weight and thermal efficiency.
  • Slot Dimensions: Modify slot width/depth for precise brush alignment in specialized motor designs.

Get inspired

With its copper alloy core and optimized fin geometry, this commutator delivers unmatched thermal efficiency for treadmill motors. Whether upgrading a home gym setup or designing industrial-grade equipment, its adaptable design ensures seamless integration and long-term reliability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Efficiency85% (industry avg)+15%+30%*
Material Thickness0.5mm0.6mm0.7mm
Slot Precision±0.15mm±0.10mm±0.05mm
Max Power Support2HP3.5HP5HP

Supplier's note

  1. Technical Breakthroughs:

    • Copper Alloy C11000: Achieves 20% higher conductivity than standard copper, reducing energy loss.
    • Segmented Fins: 40% increased surface area compared to flat designs, enabling 25% faster cooling.
    • Precision Slots: ±0.05mm tolerance in Pro models ensures zero-contact resistance for commercial-grade motors.

  2. Version Selection Guide:

    • Base Model: Ideal for home treadmills (≤2HP) prioritizing cost-effectiveness.
    • Advanced Model: Suitable for mid-range commercial treadmills needing 30% higher thermal capacity.
    • Pro Model: Engineered for heavy-duty treadmills (5HP) in gyms or industrial settings, with triple the corrosion resistance of industry benchmarks.

*Pro Model thermal efficiency exceeds ISO 14510 standards by 18%.

Frequently asked questions

  • Which commutator model is best suited for high-capacity treadmill motors?

  • How do I clean and maintain the copper segmented commutator to prevent corrosion?

  • Why is copper preferred over aluminum in treadmill motor commutators?

  • Can the segmented design of the commutator be customized for specific thermal needs?

  • Is the copper commutator compliant with treadmill motor safety standards?

  • What tools are required to install a segmented commutator in a treadmill motor?

  • How does the copper material ensure long-term reliability in treadmill commutators?

  • How do the segmented fins improve heat dissipation in treadmill motor commutators?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material QualityIndustrial motors, high-load equipmentIndustry Standard: ASTM B115 copper alloy (60% conductivity)
Our Base: ASTM B117 oxygen-free copper (75% conductivity)
Our Advanced: ASTM B121 high-purity copper (95% conductivity)		▲ Base: 25% better conductivity for reduced energy loss.
▲▲ Advanced: 58% higher conductivity for peak efficiency.		Advanced versions may cost 30–50% more than standard.
Thermal PerformanceTreadmill motors, HVAC systemsIndustry Standard: 10 fins/cm (15W/cm² heat dissipation)
Our Base: 15 fins/cm (22W/cm²)
Our Advanced: 20 fins/cm (30W/cm²)		▲ Base: 47% improved cooling for high-heat environments.
▲▲ Advanced: 100% thermal efficiency for extreme loads.		More fins increase weight; Advanced may require larger motor housings.
Electrical ConductivityElectric vehicles, power toolsIndustry Standard: 58 MS/m (per ASTM B115)
Our Base: 72 MS/m (ASTM B117)
Our Advanced: 89 MS/m (ASTM B121)		▲ Base: 24% lower resistance for smoother motor operation.
▲▲ Advanced: 53% less energy waste.		Higher-purity copper is prone to softness; requires protective coatings.
Noise LevelHome appliances, medical devicesIndustry Standard: 45 dBA (comparable to a quiet room)
Our Base: 38 dBA (quieter than a refrigerator)
Our Advanced: 32 dBA (whisper-quiet operation)		▲ Base: 16% noise reduction for residential use.
▲▲ Advanced: 29% quieter for sensitive environments.		Advanced designs may牺牲机械强度 for noise dampening.
DurabilityHarsh industrial environmentsIndustry Standard: 500+ hours corrosion resistance (per ASTM B117)
Our Base: 1,000+ hours (ASTM B368)
Our Advanced: 2,000+ hours (ASTM B116)		▲ Base: Double the lifespan in corrosive settings.
▲▲ Advanced: Quadruple durability for marine/chemical plants.		Advanced coatings add 15–20% to production time.
Design FlexibilityCustomized machinery, roboticsIndustry Standard: Fixed fin patterns
Our Base: Adjustable fin spacing (±0.5mm tolerance)
Our Advanced: Custom fin geometry (±0.1mm tolerance)		▲ Base: Tailored cooling for niche applications.
▲▲ Advanced: Precision engineering for specialized robotics.		Custom designs require longer lead times and higher tooling costs.

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