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  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
  • Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery
Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery

Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery

  • 10 - 99 Pieces
    $180
  • >= 100 Pieces
    $120

Customization:

Customized logo(Min.Order: 10 pieces)
Customized packaging(Min.Order: 10 pieces)
Graphic customization(Min.Order: 10 pieces)

Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Material Handling & Processing: Designed for winding/unwinding copper, aluminum, and steel cables with enhanced durability, ensuring precise material management in high-load applications.
  • Payoff Spool Functionality: Facilitates smooth payout of wires and cables during manufacturing processes, enabling controlled feeding and unwinding in industrial workflows.

Key features

  • 1. Durable Metal Construction

  • Material Technology: With a robust metal body (steel/copper/aluminum), you can ensure long-lasting performance in heavy-duty industrial environments* compared to plastic or less durable alternatives.

  • 2. Modular Flange Design

  • Interactive Design: With a customizable modular flange system, you can easily adapt the bobbin to fit diverse motors or winches*—enabling 20% faster setup than fixed designs.

  • 3. High-Capacity Winding Performance

  • Performance Parameters: With reinforced structural integrity, you can handle large volumes of copper, aluminum wire, or steel cables*—supporting 30% greater load capacity than standard bobbins.

  • 4. Commercial-Grade Continuous Operation

  • Scenario Solutions: Designed for industrial payoff applications, you can achieve uninterrupted operation in manufacturing lines*—ideal for high-volume production compared to consumer-grade spools.

  • 5. OSHA-Compliant Safety Features

  • Certification Standards: With safety-certified orange coating and ergonomic design, you can meet industrial visibility and safety regulations*—reducing workplace hazards in busy production settings.

Product details

Customized Size Enhanced Metal Flange Process Bobbin for Copper, Aluminum Wire Steel Cable Payoff Spool Reel Fast Delivery

The Customized Size Enhanced Metal Flange Process Bobbin is a robust industrial drum designed for winding and unwinding copper, aluminum wire, and steel cables. Built with modular construction and customizable specifications, it ensures durability and precision in cable payoff, textile production, and material handling applications.

Technical specifications

FeatureSpecificationBenefit
Material CompositionMetal (Steel/Aluminum/Copper), customizable based on application requirementsHigh tensile strength and corrosion resistance for harsh environments
Structural DesignReinforced flange process, central shaft for motor/winch integrationEnsures stable rotation and load-bearing capacity up to 5,000 kg
Surface TreatmentOrange epoxy paint (safety-grade visibility), anti-corrosion coatingEnhances visibility in industrial settings and protects against rust
Load CapacityAdjustable diameter (300–1,500 mm) and flange width (100–300 mm)Supports heavy-duty applications like steel cable payoff
Rotation EfficiencySmooth central shaft with low-friction bearingsReduces energy consumption by 20% compared to traditional models

Customization guide

Adjustable parameters include diameter, flange width, and surface treatment to meet specific needs. For example:

  • Material Thickness: Customize steel/aluminum alloy ratios for lightweight or high-strength requirements.
  • Shaft Diameter: Modify to fit standard or non-standard motor interfaces.
  • Color Coding: Add custom markings for material type identification (e.g., red for copper, blue for aluminum).

Get inspired

With its modular design and material versatility, this bobbin is ideal for industries requiring precise material handling. For instance, its anti-corrosion coating ensures longevity in marine environments, while the orange safety paint reduces workplace accidents during nighttime operations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Maximum Load Capacity3,000 kg+15% (3,450 kg)+30%* (3,900 kg)
Rotational Speed120 RPM140 RPM (+16.7%)160 RPM (+33.3%)
Material CompatibilitySteel/Aluminum+Copper (enhanced coating)All materials (+heat resistance)
Surface FinishStandard epoxyAnti-slip textured paintDual-layer corrosion protection

Supplier's note

  1. Technical Breakthroughs:

    • Modular Design: Enables rapid customization for cable vs. textile applications.
    • Enhanced Load Capacity: The Pro Model’s 3,900 kg rating exceeds industry benchmarks by 30%, ideal for heavy steel cable payoff.
    • Dual-Layer Coating: Combines anti-corrosion and anti-slip properties, extending lifespan in corrosive environments.
  2. Optimal Version Selection:

    • Base Model: Suitable for SMEs handling standard aluminum/copper wires (e.g., electrical wiring).
    • Advanced Model: Recommended for medium-scale textile or cable manufacturers needing copper compatibility.
    • Pro Model: Best for heavy industries (e.g., steel mills) requiring extreme load handling and heat resistance.

With the Pro Model’s 3,900 kg capacity and heat-resistant coating, operators can safely manage high-tension steel cables in foundries. Pair its corrosion protection with a textured surface to ensure grip in wet environments, reducing downtime.

Frequently asked questions

  • Which model of customized metal flange bobbin suits heavy-duty copper or steel cable payoff operations?

  • How do I clean and maintain the flange surfaces of a metal payoff spool for aluminum wire?

  • What are the advantages of a steel vs. aluminum bobbin for cable manufacturing?

  • Can the drum’s central shaft be customized for specific motor interfaces?

  • Is the metal bobbin compliant with industrial safety standards for payoff reels?

  • Which industries use this customized metal flange process bobbin for payoff applications?

  • How long does a metal drum with copper wire capacity typically last?

  • What’s the lead time for a custom-sized aluminum payoff spool for thin wires?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Steel Bobbin (Industry Standard)General cable winding, basic manufacturingMaterial: Carbon Steel (ASTM A36)
Load Capacity: 500 kg (ISO 9001)
Noise Level: 55 dBA (similar to a quiet workshop)
Cost-effective, widely availableProne to corrosion (▲ indicates Our Advanced has corrosion resistance)
Our Base ModelMedium-duty applications (e.g., copper wire payoff)Material: High-Carbon Steel (ASTM A53)
Load Capacity: 600 kg (▲100kg ↑)
Noise Level: 50 dBA (▲5dB ↓)
Improved durability over standard, moderate costLimited corrosion resistance (▲ Advanced adds coating)
Our Advanced ModelHeavy-duty, corrosive environmentsMaterial: Stainless Steel (ASTM A240)
Load Capacity: 700 kg (▲100kg ↑)
Noise: 45 dBA (▲5dB ↓)
Chemical Resistance: Withstands 50+ exposures (ASTM D543)
High durability, corrosion-resistant, ultra-quietHigher cost
Aluminum Alloy BobbinLightweight applications (e.g., aerospace)Material: 6061-T6 Aluminum (ASTM B211)
Load Capacity: 450 kg
Noise: 52 dBA
Lightweight, corrosion-resistantLower load capacity, costlier than steel
High-Capacity Steel SpoolHeavy industrial use (e.g., steel cable handling)Material: Reinforced Steel (ASTM A514)
Load Capacity: 800 kg (▲100kg ↑ over Base)
Noise: 60 dBA
Extremely high load capacityHeavy, noisy, expensive
Modular Custom Bobbin (Ours)Custom applications (e.g., specialized material handling)Modular Design (ISO 14001)
Customizable Diameter (▲Adjustable)
Paint Options (Safety Colors like orange)
Versatile, adaptable to specific needsLonger lead time for customization

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