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  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
  • Customized Uhmwpe Star Wheel for Bottle Filling Machine
Customized Uhmwpe Star Wheel for Bottle Filling Machine

Customized Uhmwpe Star Wheel for Bottle Filling Machine

$10.00-$80.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo(Min.Order: 5000 pieces)
Customized packaging(Min.Order: 5000 pieces)
Graphic customization(Min.Order: 5000 pieces)

Customized Uhmwpe Star Wheel for Bottle Filling Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Bottle Alignment & Guidance: Designed to precisely align and direct bottles in filling machines, ensuring accurate positioning for consistent filling processes.
  • Durability in High-Speed Operations: Made of ultra-high molecular weight polyethylene (UHMWPE), offering exceptional wear resistance and low friction for smooth, long-lasting performance in demanding environments.

Key features

  • 1. Material Technology

  • With UHMWPE (Ultra-High Molecular Weight Polyethylene) material, you can achieve superior corrosion resistance and wear durability compared to traditional metal star wheels*, ensuring long-term reliability in wet or abrasive packaging environments.

  • 2. Interactive Design

  • With customizable tooth profiles and mounting configurations, you can adapt to diverse bottle sizes and machine setups, unlike rigid, pre-molded alternatives*.

  • 3. Performance Parameters

  • With low-friction UHMWPE surfaces, you can reduce bottle surface wear by up to 30% and maintain smooth operation at high speeds*, enhancing production efficiency.

  • 4. Scenario Solutions

  • Designed for continuous 24/7 operation in high-volume packaging lines, you can ensure uninterrupted performance even under heavy workloads*, ideal for commercial beverage and food production.

  • 5. Certification Standards

  • Complies with FDA food-grade safety standards*, enabling safe use in beverage and food packaging applications where material purity is critical.

Product details

Customized Uhmwpe Star Wheel for Bottle Filling Machine

The Customized UHMWPE Star Wheel is engineered for precision in bottle filling machine applications. Crafted from ultra-high molecular weight polyethylene (UHMWPE), this star wheel offers exceptional wear resistance, low friction, and chemical inertness. Its modular design supports customization in tooth profile, size, and mounting configurations to align with diverse packaging line requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialUHMWPE (Ultra-High Molecular Weight PE)High abrasion resistance, corrosion-free
Tooth DesignStar-shaped, 12 teeth (customizable)Ensures precise bottle alignment
**Processing ServicesPackaging, moulding, cuttingStreamlined integration into machinery
CertificationsISO 9001, FDA-compliant (optional)Meets global packaging safety standards

Customization guide

Adjustable parameters include:

  • Tooth profile: Optimize for bottle diameter or chain drive compatibility.
  • Size: Scale diameter/width to match conveyor belt spacing.
  • Material thickness: Enhance load capacity for heavy-duty applications.

Get inspired

With its UHMWPE composition, this star wheel reduces downtime in high-speed filling lines by minimizing wear. Its modular design allows seamless upgrades to handle larger bottle volumes or corrosive environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Wear Resistance10,000 cycles+15% (11,500 cycles)+30% (13,000 cycles)
**Precision Tolerance±0.5mm±0.3mm±0.1mm
Load Capacity50kg60kg75kg
**Chemical ResistanceMild chemicalsAcid/alkaliFull chemical inertness*

Supplier's note

  1. Technical Breakthroughs:

    • UHMWPE Material: Outperforms traditional plastics with 40% lower friction and 2x longer lifespan.
    • Precision Tolerance: The Pro Model’s ±0.1mm ensures error-free bottle alignment in high-speed lines.
    • Modular Design: Customizable teeth allow compatibility with 90% of global bottle standards.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale packaging lines (≤50 bottles/min) with standard environmental conditions.
    • Advanced Model: Suitable for mid-volume production (50–100 bottles/min) requiring acid/alkali resistance.
    • Pro Model: Designed for heavy-duty industrial use (≥100 bottles/min) with extreme wear or precision demands.

With the Pro Model’s triple-certified chemical resistance, operators can safely handle corrosive cleaning agents without compromising performance. Pair its high load capacity with UHMWPE’s self-lubricating properties to reduce maintenance by 30%.

Frequently asked questions

  • Which UHMWPE star wheel model suits high-speed bottle filling lines?

  • Why choose UHMWPE star wheels over nylon for packaging machinery?

  • Can UHMWPE star wheels be customized to fit specific bottle sizes?

  • How do I clean and maintain UHMWPE star wheels for longevity?

  • Is the UHMWPE material FDA-approved for food packaging?

  • Does your company offer moulding services for custom UHMWPE star wheels?

  • Are UHMWPE star wheels suitable for both PET and glass bottles?

  • How does UHMWPE reduce wear compared to metal star wheels?

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